Major Work Activity H – Diagnoses And Repairs Hybrid And Electric Vehicles (EV)

Task H-22 Diagnoses hybrid and electric vehicles (EV)

Task Descriptor

Automotive Service Technicians diagnose electric motors, inverters, converters, high-voltage batteries and associated support systems in hybrid and EV. Safety is of paramount importance due to the risk of electrocution when working with high voltages.

H-22.01 Implements specific safety protocols for hybrid and electric vehicles (EV)

Essential Skills

Thinking, Document Use, Reading

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

H-22.01.01P

select and use PPE and safety equipment specific to hybrid and EV systems

PPE and safety equipment specific to hybrid and EV systems is selected and used according to manufacturers’ information

H-22.01.02P

select and use tools and equipment required to complete safety preparation

tools and equipment required to complete safety preparation are selected and used according to manufacturers’ information

H-22.01.03P

recognize safety hazards specific to working on hybrid vehicles and EVs

safety hazards specific to working on hybrid vehicles and EVs are identified

H-22.01.04P

ensure that safety protocols have been implemented

safety protocols have been implemented according to manufacturers’ information

Range of Variables

PPE and safety equipment specific to hybrid and EV systems includes: insulated gloves, pylons, high voltage specific tools, safety hook

safety hazards specific to working on hybrid vehicles and EVs include: electrocution, burns

Knowledge

Learning Outcomes

Learning Objectives

H-22.01.01L

demonstrate knowledge of safety protocols for hybrid and EV systems

identify safety protocols pertaining to hybrid and EV systems

Range of Variables

safety protocols for hybrid and EV systems include: safe work procedures for high voltage, manufacturers’ safety procedures

H-22.02 Diagnoses hybrid and electric vehicle (EV) systems

Essential Skills

Thinking, Reading, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

H-22.02.01P

verify concern

concern is verified to determine diagnostic strategy

H-22.02.02P

identify type of hybrid and EV system

type of hybrid and EV system is identified

H-22.02.03P

inspect hybrid and EV system components

hybrid and EV system components are inspected for wear, damage and defects

H-22.02.04P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers’ information

H-22.02.05P

retrieve DTCs

DTCs are retrieved

H-22.02.06P

determine and perform tests

tests are determined and performed to pinpoint failure

H-22.02.07P

interpret viewed values and DTCs

viewed values and DTCs are interpreted to determine condition of systems and components

H-22.02.08P

interpret and analyze results of tests and inspections

results of tests and inspections are interpreted and analyzed to determine required repair

H-22.02.09P

isolate problem

problem is isolated according to manufacturers’ information

Range of Variables

hybrid and EV system includes: series, parallel, combination, plug-in, extended range

hybrid and EV system components include: modules, inverters, high voltage batteries, drive motors

diagnostic tools and equipment include: scan tools, specialized DVOMs, service information

tests include: active tests, voltage and amperage tests, resistance check, voltage isolation tests, live/dead/live test

Knowledge

Learning Outcomes

Learning Objectives

H-22.02.01L

demonstrate knowledge of operations of hybrid and EV systems

identify the function of hybrid and EV systems

H-22.02.02L

demonstrate knowledge of diagnosing hybrid and EV systems

identify methods for diagnosing hybrid and EV systems

Task H-23 Repairs hybrid and electric vehicles (EV)

Task Descriptor

Automotive Service Technicians repair and service electric motors, inverters, converters, high-voltage batteries and associated support systems in hybrid and EV.

H-23.01 Repairs hybrid vehicle systems

Essential Skills

Thinking, Digital Technology, Reading

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

H-23.01.01P

select and use tools and equipment

tools and equipment are selected and used according to manufacturers’ information

H-23.01.02P

deactivate electrical and engine operating system

electrical and engine operating system are deactivated according to manufacturers’ information

H-23.01.03P

remove and inspect hybrid system components

hybrid system components are removed and inspected

H-23.01.04P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

H-23.01.05P

replace hybrid system components

hybrid system components are replaced according to manufacturers’ information

H-23.01.06P

verify repair

repair is verified by system re-test and road test

Range of Variables

tools and equipment include: PPE, safety devices, specialized DVOMs, scan tools, reprogramming equipment, hand tools

hybrid system components include: modules, inverters, high voltage batteries, drive motors

repair materials include: gaskets, sealants, lubricants

Knowledge

Learning Outcomes

Learning Objectives

H-23.01.01L

demonstrates knowledge of repairing hybrid vehicle systems

identify methods for repair of hybrid vehicle systems

H-23.02 Repairs electric vehicle (EV) systems

Essential Skills

Thinking, Digital Technology, Reading

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

H-23.02.01P

select and use tools and equipment

tools and equipment are selected and used according to manufacturers’ service information

H-23.02.02P

deactivate high voltage electrical system

high voltage electrical system is deactivated according to manufacturers’ service information

H-23.02.03P

remove and inspect EV system components

EV system components are removed and inspected

H-23.02.04P

select repair materials

repair materials are selected according to manufacturers’ service information

H-23.02.05P

replace EV system components

EV system components are replaced according to manufacturers’ service information

H-23.02.06P

verify repair

repair is verified by system re-test and road test

Range of Variables

tools and equipment include: PPE, safety devices, specialized DVOMs, scan tools, reprogramming equipment, hand tools

EV system components include: modules, inverters, high-voltage batteries, drive motors

repair materials include: gaskets, sealants, lubricants

Knowledge

Learning Outcomes

Learning Objectives

H-23.02.01L

demonstrates knowledge of repairing EV systems

identify methods for repairing EV systems

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