Major Work Activity B – Diagnoses And Repairs Engine And Engine Support Systems

Task B-4 Diagnoses engine systems

Task Descriptor

Technicians diagnose engine assemblies including their lubricating, cooling and accessory systems.

B-4.01 Diagnoses cooling systems

Essential Skills

Document Use, Thinking, Oral Communication

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Skills

Performance Criteria

Evidence of Attainment

B-4.01.01P

verify concern

concern is verified to determine diagnostic strategy

B-4.01.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers' information

B-4.01.03P

inspect components

components are inspected for wear, damage and defects

B-4.01.04P

analyze coolant

coolant is analyzed for concentration, chemistry and contamination using procedures according to manufacturers’ information

B-4.01.05P

identify restrictions in air and coolant flow

restrictions in air and coolant flow are identified through system operation tests

B-4.01.06P

check and identify electronically-controlled system faults

electronically-controlled system faults are identified according to manufacturers' information

B-4.01.07P

check and identify mechanical system faults

mechanical system faults are identified according to manufacturers' information

B-4.01.08P

pressure test cooling system and components

cooling system and components are pressure tested to locate leaks and faults

B-4.01.09P

record, interpret and analyze results of tests and inspections

results of tests and inspections are recorded, interpreted, analyzed and compared to manufacturers’ information, and required repair is determined

Range of Variables

diagnostic tools and equipment include: pressure testers, coolant strength testers, infrared temperature guns, scan tools

components include: water pumps, radiators, thermostats, tubes, hoses, belts, tensioners, shrouds

electronically-controlled system faults include: blown fuses, defective motors, circuit failures, sensors out of range

mechanical system faults include: mechanical fan, fan clutch and belt tension malfunctions, incorrect routing

Knowledge

Learning Outcomes

Learning Objectives

B-4.01.01L

demonstrate knowledge of cooling systems, their components and operation

identify types of cooling systems

identify cooling system components and describe their purpose and operation

identify types of coolants and chemical additives and describe their characteristics and applications

identify types of hoses, tubing, belts, gaskets, seals and sealants and describe their applications

identify types of fan systems and describe their components and operation

identify related systems and describe their relationship to cooling systems

B-4.01.02L

demonstrate knowledge of the procedures used to diagnose cooling systems

describe the procedures used to diagnose cooling systems

identify warning systems and indicators and describe their purpose and operation

identify types of diagnostic tools and equipment and describe their applications and procedures for use

Range of Variables

components include: water pumps, radiators, thermostats, tubes, hoses, belts, tensioners, shrouds

fan systems include: mechanical, electric, hydraulic

related systems include: heating, ventilation and air conditioning (HVAC), coolers and auxiliary coolers, coolant heaters

procedures used to diagnose include: verify concern, perform sensory inspections, retrieve DTCs, access service information, conduct tests and measurements, isolate problem and identify root cause

warning systems and indicators include: lights, gauges, audible alarms

diagnostic tools and equipment include: pressure testers, coolant strength testers, infrared temperature guns, scan tools

B-4.02 Diagnoses lubricating systems

Essential Skills

Document Use, Thinking, Numeracy

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yes

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Skills

Performance Criteria

Evidence of Attainment

B-4.02.01P

verify concern

concern is verified to determine diagnostic strategy

B-4.02.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers' information

B-4.02.03P

inspect components

components are inspected for wear, damage, defects and blockages

B-4.02.04P

inspect engine oil

engine oil is inspected to identify contamination and oil levels

B-4.02.05P

identify system faults

system faults are identified according to manufacturers' information

B-4.02.06P

perform oil pressure tests

oil pressure tests are performed, recorded and compared to manufacturers’ information

B-4.02.07P

record, interpret and analyze results of tests and inspections

results of tests and inspections are recorded, interpreted, analyzed and compared to manufacturers’ information, and required repair is determined

Range of Variables

diagnostic tools and equipment include: pressure gauges, scan tools, black light and dye penetrant

components include: pumps and drives, coolers, lines/hoses, filters, chains, tensioners

system faults include: leaks, low and high pressures, pump drive malfunctions

Knowledge

Learning Outcomes

Learning Objectives

B-4.02.01L

demonstrate knowledge of engine lubricating systems, their components and operation

identify types of engine lubricants and describe their characteristics and applications

identify types of oil pumps and describe their purpose and operation

identify types of oil coolers and describe their purpose and operation

identify types of hoses, tubing, gaskets, seals and sealants and describe their applications

describe oil flow, filtration and pressure regulation

identify testing procedures for checking oil contaminations

identify types of warning systems and indicators and describe their purpose and operation

B-4.02.02L

demonstrate knowledge of the procedures used to diagnose engine lubricating systems

describe the procedures used to diagnose engine lubricating systems

Range of Variables

engine lubricants include: grades and classifications, synthetics, additives

oil pumps include: rotor type, vane type, gear type

oil coolers include: oil-to-air, oil-to-coolant

warning systems and indicators include: lights, gauges, audible alarms

procedures used to diagnose include: verify concern, perform sensory inspections, retrieve DTCs, access service information, conduct tests and measurements, isolate problem and identify root cause

B-4.03 Diagnoses engine assembly

Essential Skills

Document Use, Thinking, Numeracy

NL

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yes

yes

yes

yes

yes

yes

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yes

NV

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Skills

Performance Criteria

Evidence of Attainment

B-4.03.01P

verify concern

concern is verified to determine diagnostic strategy

B-4.03.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used to isolate concerns

B-4.03.03P

perform tests

tests are performed according to manufacturers' information

B-4.03.04P

inspect engine assembly components

engine assembly components are inspected for wear, damage and defects

B-4.03.05P

inspect valve timing and valve timing components

valve timing and valve timing components are inspected for operation according to manufacturers’ information

record, interpret and analyze results of tests and inspections

results of tests and inspections are recorded, interpreted, analyzed and compared to manufacturers’ information, and required repair is determined

Range of Variables

diagnostic tools and equipment include: scan tools, compression testers, measuring tools, stethoscopes, vibration analyzer

concerns include: noise, vibration and harshness (NVH), oil consumption, lack of power, fluid leaks

tests include: cylinder leak-down, compression, vacuum

engine assembly components include: crankshafts, camshafts, bearings, pistons and rings, engine block, cylinder head assemblies, gaskets, variable valve actuators

valve timing components include: timing belt or chain, gears, actuators, tensioners, pulleys, variable valve timing (VVT)

Knowledge

Learning Outcomes

Learning Objectives

B-4.03.01L

demonstrate knowledge of engine theory

define and explain terminology associated with engines

explain internal combustion principles

B-4.03.02L

demonstrate knowledge of engine assemblies, their components and operation

identify types of engine classifications

identify types of engine configurations and describe their construction

identify types of valve train configurations and valve timing control systems operations and describe their construction

identify types of fasteners, gaskets, seals and sealants and describe their applications and procedures for use

identify engine assembly components and describe their design, purpose and operation

identify types of diagnostic tools and equipment and describe their applications and procedures for use

describe engine displacement, compression ratios and horsepower

identify related components and describe their relationship to engine assembly

B-4.03.03L

demonstrate knowledge of the procedures used to diagnose engine assemblies

identify types and sources of engine assembly problems

describe the procedures used to diagnose engine assembly problems

Range of Variables

engine classifications include: fuel (diesel, gasoline, alternate fuels), 2 or 4 stroke, cooling (air, liquid)

engine configurations include: inline, rotary, opposed, V

valve train configurations include: push rod, overhead cam, multi-valve, solenoid operated valve

components include: crankshafts, camshafts, bearings, pistons and rings, engine block, cylinder head assemblies, gaskets, variable valve actuators

related components include: engine oil coolers, lines, hoses, pulleys

procedures used to diagnose include: verify concern, perform sensory inspections, retrieve DTCs, access service information, conduct tests and measurements, isolate problem and identify root cause

B-4.04 Diagnoses accessory drive systems

Essential Skills

Document Use, Thinking, Digital Technology

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yes

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Skills

Performance Criteria

Evidence of Attainment

B-4.04.01P

verify concern

concern is verified to determine diagnostic strategy

B-4.04.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers' information

B-4.04.03P

check and inspect accessory drive pulley alignment

accessory drive pulleys are inspected for alignment according to manufacturers’ information

B-4.04.04P

identify type of drive pulley system

drive pulley system is identified

B-4.04.05P

identify cause of noise and vibration

cause of noise and vibration is identified using diagnostic tools and equipment

B-4.04.06P

measure belt tension

belt tension is measured according to manufacturers’ information

B-4.04.07P

inspect accessory drive system components

accessory drive system components are inspected for wear, tension and noise according to manufacturers’ information

B-4.04.08P

inspect accessory brackets

accessory brackets are inspected for damage and wear

B-4.04.09P

record, interpret and analyze results of tests and inspections

results of tests and inspections are recorded, interpreted, analyzed and compared to manufacturers’ information, and required repair is determined

Range of Variables

diagnostic tools and equipment include: pyrometer, laser tools, straight edges, electronic vibration analyzers, stethoscopes

drive pulley system includes: serpentine, stretch-to-fit, cog

accessory drive system components include: tensioners, pulleys, belts

Knowledge

Learning Outcomes

Learning Objectives

B-4.04.01L

demonstrate knowledge of accessory drive systems, their components and operation

identify the types of accessory drive systems, and describe their components and operation

identify types of diagnostic tools and equipment and describe their applications and procedures for use

identify related components and describe their relationship to accessory drive systems

B-4.04.02L

demonstrate knowledge of the procedures used to diagnose accessory drive systems

describe the procedures used to diagnose accessory drive systems

describe the procedures used to diagnose accessory drive system components

Range of Variables

accessory drive systems include: belt tension/tensioners, belts, drives (electric, hydraulic, gear)

diagnostic tools and equipment include: pyrometer, laser tools, straight edges, electronic vibration analyzers, stethoscopes

related components include: water pumps, alternators, AC compressors, power steering pumps

procedures used to diagnose include: verify concern, perform sensory inspection, retrieve DTCs, access service information, conduct tests and measurements, isolate problem and identify root cause

Task B-5 Repairs engine systems

Task Descriptor

Engine repair involves servicing and repairs to lubricating, cooling and accessory drive systems as well as engine assemblies.

B-5.01 Repairs cooling systems

Essential Skills

Document Use, Thinking, Reading

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yes

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Skills

Performance Criteria

Evidence of Attainment

B-5.01.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to repair procedures

B-5.01.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

B-5.01.03P

remove, service and replace cooling system components

cooling system components are removed, serviced and replaced according to requirements

B-5.01.04P

identify types and characteristics of coolants

types and characteristics of coolants are identified to avoid mixing incompatible types and to ensure required concentrations

B-5.01.05P

drain, flush, refill and bleed coolant systems

coolant system is drained, flushed, refilled and bled according to manufacturers’ information

B-5.01.06P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: pressure testers, automated refill devices, tension gauges, hand tools, air tools

repair materials include: gaskets, sealants, fastening devices

cooling system components include: radiators, hoses, thermostats, water pumps

Knowledge

Learning Outcomes

Learning Objectives

B-5.01.01L

demonstrate knowledge of cooling systems, their components and operation

identify cooling system components and describe their purpose and operation

identify types of coolants and chemical additives and describe their characteristics and applications

identify types of hoses, tubing, belts, gaskets, seals and sealants and describe their applications

identify types of repair tools and equipment and describe their applications and procedures for use

identify types of fan systems and describe their components and operation

identify related systems and describe their relationship to cooling systems

identify warning systems and indicators and describe their purpose and operation

B-5.01.02L

demonstrate knowledge of the procedures used to repair cooling systems

describe the procedures used to repair cooling systems

describe the procedures used to remove and reinstall cooling system components

describe the procedures used to flush and recycle or dispose of coolants according to jurisdictional regulations

describe procedures used to verify repair

Range of Variables

cooling system components include: radiators, hoses, thermostats, water pumps

repair tools and equipment include: pressure testers, automated refill devices, tension gauges, hand tools, air tools

fan systems and their components include: mechanical, electric

related systems include: HVAC, coolers and auxiliary coolers, coolant heaters

warning systems and indicators include: lights, gauges, audible alarms

B-5.02 Repairs lubricating systems

Essential Skills

Document Use, Thinking, Numeracy

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yes

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Skills

Performance Criteria

Evidence of Attainment

B-5.02.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to repair procedures

B-5.02.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

B-5.02.03P

remove, replace or service lubricating system components

lubricating system components are removed, replaced or serviced according to manufacturers’ information

B-5.02.04P

identify and select engine oil

engine oil is identified and selected according to manufacturers’ information

B-5.02.05P

perform maintenance procedures

maintenance procedures are performed according to manufacturers’ information

B-5.02.06P

perform priming and pre-lubrication of oil pressure system

priming and pre-lubrication of oil pressure system is performed according to manufacturers’ information

B-5.02.07P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: scan tools, oil pressure gauges, measuring tools, pre-lubricator, priming tools, hand tools, air tools

repair materials include: gaskets, sealants, fastening devices

maintenance procedures include: changing oil and filter, resetting maintenance reminder

Knowledge

Learning Outcomes

Learning Objectives

B-5.02.01L

demonstrate knowledge of engine lubricating systems, their components and operation

identify types of engine lubricants and describe their characteristics and applications

identify types of oil pumps and drives and describe their purpose and operation

identify types of oil coolers and describe their purpose and operation

identify types of hoses, tubing, gaskets, seals and sealants and describe their applications

describe oil flow, filtration and pressure regulation

identify requirements related to superchargers and turbochargers

identify related systems and describe the relationship to lubricating systems

identify types of warning systems and indicators and describe their purpose and operation

B-5.02.02L

demonstrate knowledge of the procedures used to repair engine lubricating systems

describe the procedures used to repair lubrication systems

describe procedures used to verify repair

Range of Variables

related systems include: engine assembly, oil coolers

B-5.03 Repairs engine assembly

Essential Skills

Document Use, Thinking, Numeracy

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yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

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NV

Skills

Performance Criteria

Evidence of Attainment

B-5.03.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to repair procedures

B-5.03.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

B-5.03.03P

remove and reinstall engine assembly

engine assembly is removed and reinstalled according to manufacturers’ information

B-5.03.04P

remove, disassemble and inspect engine components

engine components are removed, disassembled according to manufacturers’ information and inspected for damage, measured for wear and compared to manufacturers’ information

B-5.03.05P

replace or service components

components are replaced or serviced according to manufacturers’ information

B-5.03.06P

reassemble engine components, and perform measurements and adjustments

engine components are reassembled, and measurements and adjustments are performed according to manufacturers’ information

B-5.03.07P

perform mechanical engine timing procedures

mechanical engine timing procedures are performed according to manufacturers’ information

B-5.03.08P

perform pre-lubrication and priming procedures

pre-lubrication and priming procedures are performed according to manufacturers’ information

B-5.03.09P

verify repair

repair is verified by system re-test and road test according to manufacturers’ information

Range of Variables

repair tools and equipment include: hand tools, air tools, plastic precision clearance gauges, straight edges, precision measuring tools, torque angle gauge

repair materials include: gaskets, sealants, fastening devices

Knowledge

Learning Outcomes

Learning Objectives

B-5.03.01L

demonstrate knowledge of engine theory

define and explain terminology associated with engines

explain internal combustion principles

B-5.03.02L

demonstrate knowledge of engines, their components and operation

identify types of engine classifications

identify types of engine configurations and describe their construction

identify types of valve train configurations and describe their construction

identify types of fasteners, gaskets, seals and sealants and describe their applications and procedures for use

identify engine components and describe their design, purpose and operation

identify types of repair tools and equipment and describe their applications and procedures for use

describe engine displacement and compression ratios

describe variable valve control systems

B-5.03.03L

demonstrate knowledge of the procedures used to repair engine assembly

identify types and sources of engine assembly problems

describe the procedures used to remove, repair and reassemble engine assemblies

describe the procedures used to adjust, repair and/or replace engine assembly components

describe procedures used to verify repair

Range of Variables

engine classifications include: fuel (diesel, gasoline, alternate fuels)

engine configurations include: inline, rotary, opposed, V

valve train configurations include: push rod, overhead cam, multi-valve, solenoid operated valve

repair tools and equipment include: hand tools, air tools, plastic precision clearance gauges, straight edges, precision measuring tools, torque angle gauge

types and sources of engine assembly problems include: low power, smoke, oil consumption, fluid contamination, rough running, internal/external leaks, noises

B-5.04 Repairs accessory drive systems

Essential Skills

Document Use, Thinking, Digital Technology

NL

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yes

yes

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yes

yes

yes

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yes

NV

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Skills

Performance Criteria

Evidence of Attainment

B-5.04.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to repair procedures

B-5.04.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

B-5.04.03P

remove, service and replace accessory drive system components

accessory drive system components are removed, serviced and replaced according to requirements

B-5.04.04P

adjust accessory drive system components

accessory drive system components are adjusted according to manufacturers’ information

B-5.04.05P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: hand tools, air tools, tension relief devices, pullers, belt installers

repair materials include: gaskets, sealants, fastening devices

accessory drive system components include: tensioners, belts, pulleys, brackets

Knowledge

Learning Outcomes

Learning Objectives

B-5.04.01L

demonstrate knowledge of accessory drive systems, their components and operation

identify the types of accessory drive systems and describe their components and operation

identify types of repair tools and equipment and describe their applications and procedures for use

identify related components and describe their relationship to accessory drive systems

B-5.04.02L

demonstrate knowledge of the procedures used to repair accessory drive systems

describe the procedures used to repair accessory drive systems

describe the procedures used to repair accessory drive system components

describe procedures used to verify repair

describe the procedures used to reinstall and adjust accessory drive systems and their components

Range of Variables

accessory drive systems include: belt tension/tensioners, belts, drives (electric, hydraulic, gear)

repair tools and equipment include: hand tools, air tools, tension relief devices, pullers, belt installers

related components include: water pumps, alternators, AC compressors, power steering pumps

accessory drive system components include: tensioners, belts, pulleys, brackets

Task B-6 Diagnoses gasoline engine support systems

Task Descriptor

Automotive service technicians diagnose gasoline engine support systems. These systems include: fuel delivery, fuel injection, ignition, intake/exhaust and emission control.

B-6.01 Diagnoses gasoline fuel delivery and injection systems

Essential Skills

Thinking, Document Use, Digital Technology

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yes

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Skills

Performance Criteria

Evidence of Attainment

B-6.01.01P

verify concern

concern is verified to determine diagnostic strategy

B-6.01.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers' information

B-6.01.03P

identify type of fuel delivery and injection systems

fuel delivery and injection systems are identified

B-6.01.04P

inspect and test fuel properties for contaminants

fuel properties are inspected and tested for contaminants

B-6.01.05P

inspect components

components are inspected for wear, damage and defects

B-6.01.06P

perform fuel delivery and injection system tests

fuel delivery and injection system tests are performed according to manufacturers’ information

B-6.01.07P

identify fuel delivery and injection system faults

fuel delivery and injection system faults are identified

B-6.01.08P

record, interpret and analyse test results

results of tests and inspections are recorded, interpreted, analyzed and compared to manufacturers' information, and required repair is determined

Range of Variables

diagnostic tools and equipment include: fuel pressure gauges, scan tools, vacuum gauges, DMM, oscilloscope

fuel delivery and injection system includes: fuel pumps and supply systems, gasoline direct injection, port injection systems

fuel properties include: quality, colour, odour, ethanol content

components include: injectors, pumps, lines, filters, control systems

fuel delivery and injection system tests include: pressure, volume, fuel injector flow

fuel delivery and injection system faults include: engine misfires, lack of power

Knowledge

Learning Outcomes

Learning Objectives

B-6.01.01L

demonstrate knowledge of gasoline fuel delivery and injection system, their components and operation

identify safety precautions pertaining to gasoline fuel delivery and injection system

identify the types of gasoline fuel delivery and injection system and describe their components and operation

identify types of tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of diagnostic tools and equipment and describe their applications and procedures for use

B-6.01.02L

demonstrate knowledge of the procedures used to diagnose gasoline fuel delivery and injection system

describe the procedures used to diagnose gasoline fuel delivery and injection system

describe the procedures used to diagnose gasoline fuel delivery and injection system components

Range of Variables

fuel delivery and injection system includes: fuel pumps and supply systems, gasoline direct injection, port injection systems

safety precautions include: high pressure, flammability

diagnostic tools and equipment include: fuel pressure gauges, scan tools, vacuum gauges, DMM, oscilloscope

procedures used to diagnose include: verify concern, perform sensory inspection, retrieve DTCs, access service information, conduct tests and measurements, isolate problem and identify root cause

components include: injectors, pumps, lines, filters, control systems

B-6.02 Diagnoses gasoline ignition systems

Essential Skills

Document Use, Thinking, Digital Technology

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yes

yes

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NV

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Skills

Performance Criteria

Evidence of Attainment

B-6.02.01P

verify concern

concern is verified to determine diagnostic strategy

B-6.02.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers’ information

B-6.02.03P

perform ignition tests

ignition tests are performed

B-6.02.04P

inspect ignition system components

ignition system components are inspected for wear and damage

B-6.02.05P

record, interpret and analyse test results

results of tests and inspections are recorded, interpreted, analyzed and compared to manufacturers’ information, and required repair is determined

Range of Variables

diagnostic tools and equipment include: oscilloscopes, scan tools, spark testers

ignition tests include: coil, primary and secondary circuits, spark duration and timing, road test

ignition system components include: spark plugs, coils, plug wires, modules, control systems

Knowledge

Learning Outcomes

Learning Objectives

B-6.02.01L

demonstrate knowledge of ignition systems, their components and operation

identify safety considerations pertaining to ignition systems

identify types of ignition systems and describe their components and operation

identify the types of ignition circuits and describe their purpose and operation

identify types of diagnostic tools and equipment and describe their applications and procedures for use

identify related systems and describe their relationship to ignition systems

B-6.02.02L

demonstrate knowledge of the procedures used to diagnose ignition systems and their components

describe the procedures used to diagnose ignition systems and their components

identify ignition concerns

Range of Variables

ignition systems include: distributor, distributor-less

safety considerations include: high voltage

ignition system components include: spark plugs, coils, plug wires, modules, control systems

ignition circuits include: primary, secondary, control

diagnostic tools and equipment include: oscilloscopes, scan tools, spark testers

related systems include: fuel systems, exhaust systems, air intake systems

procedures used to diagnose include: verify concern, perform sensory inspection, retrieve DTCs, access service information, conduct tests and measurements, isolate problem and identify root cause

ignition concerns include: hesitation, misfire, lag, timing

B-6.03 Diagnoses gasoline intake/exhaust systems

Essential Skills

Document Use, Thinking, Digital Technology

NL

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yes

yes

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yes

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NV

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NV

Skills

Performance Criteria

Evidence of Attainment

B-6.03.01P

verify concern

concern is verified to determine diagnostic strategy

B-6.03.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers' information

B-6.03.03P

inspect intake and exhaust systems

intake and exhaust systems are inspected for function, leaks, restrictions and variable intake manifold operation

B-6.03.04P

perform intake/exhaust system tests

intake/exhaust system tests are performed according to manufacturers’ information

B-6.03.05P

inspect components

components are inspected for restrictions, wear, damage and defects

B-6.03.06P

take measurements on turbocharger systems and supercharger systems

measurements are taken on turbocharger systems and supercharger systems according to manufacturers’ information

B-6.03.07P

record, interpret and analyze test results

results of tests and inspections are recorded, interpreted, analyzed and compared to manufacturers’ information, and required repair is determined

Range of Variables

diagnostic tools and equipment include: scan tools, vacuum gauges, exhaust back pressure gauges, smoke generators, gas analyzers

intake/exhaust systems include: forced air (turbocharged, supercharged, naturally aspirated [NA]), single or dual exhaust, variable intake manifold

intake/exhaust system tests include: exhaust back pressure, leak, intake restriction

components include: intake manifolds, exhaust manifolds and associated piping, mufflers, catalytic converters, turbocharger systems, supercharger systems

measurements include: end play, boost

Knowledge

Learning Outcomes

Learning Objectives

B-6.03.01L

demonstrate knowledge of intake and exhaust systems, their components and operation

identify the types of intake systems and describe their components and operation

identify safety considerations related to intake/exhaust systems

identify the exhaust systems and describe their components and operation

identify types and sources of intake / exhaust system problems

identify the types of fasteners, tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of diagnostic tools and equipment and describe their applications and procedures for use

identify related systems and describe their relationship to intake/exhaust systems

B-6.03.02L

demonstrate knowledge of the procedures used to diagnose intake / exhaust systems

describe the procedures used to diagnose intake / exhaust systems

Range of Variables

intake systems include: forced air (turbocharged, supercharged, naturally aspirated [NA])

safety considerations include: high heat, noxious emissions, fuel pressure and volatility

intake/exhaust systems include: forced air (turbocharged, supercharged, NA), single or dual exhaust

diagnostic tools and equipment include: scan tools, vacuum gauges, exhaust back pressure gauges, smoke generators, gas analyzers

related systems include: emissions, lubricating, fuel delivery

procedures used to diagnose include: verify concern, perform sensory inspection, retrieve DTC s, access service information, conduct tests and measurements, isolate problem and identify root cause

B-6.04 Diagnoses gasoline emission control systems

Essential Skills

Document Use, Thinking, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-6.04.01P

verify concern

concern is verified to determine diagnostic strategy

B-6.04.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers’ information

B-6.04.03P

access DTCs and data from OBD system

DTCs and data from OBD system are accessed

B-6.04.04P

perform gasoline emission control system tests

emission control systems tests are performed according to manufacturers’ information

B-6.04.05P

inspect emission control system components

emission control system components are inspected for wear, damage and defects

B-6.04.06P

record, interpret and analyse test results

results of tests and inspections are recorded, interpreted, analyzed and compared to manufacturers’ information, and required repair is determined

Range of Variables

diagnostic tools and equipment include: scan tools, smoke generators, evaporative emission control system (EVAP) leak detectors, gas analyzers, DMM

emission control system tests include: leak detection, exhaust gas analysis, actuator test, flow test

emission control system components include: solenoids, exhaust gas recirculation (EGR) valves, hoses, catalytic converters, positive crankcase ventilation (PCV) valve, canisters

Knowledge

Learning Outcomes

Learning Objectives

B-6.04.01L

demonstrate knowledge of emission control systems, their components and operation

identify the types of emission gases and how they are formed

identify emission control systems and describe their components and operation

identify types of fasteners, tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of diagnostic tools and equipment and describe their applications and procedures for use

identify related systems and describe their relationship to emission control systems

identify warning systems and indicators

B-6.04.02L

demonstrate knowledge of the procedures used to diagnose emission control systems

describe the procedures used to diagnose emission control systems

Range of Variables

emission control systems include: EGR, EVAP, secondary air injection, exhaust system, PCV, induction system, variable cam-timing (VCT)

emission control system components include: solenoids, EGR valves, hoses, catalytic converters, PCV valve

emission gases include: CO, CO², NOx, HC, O²

diagnostic tools and equipment include: scan tools, smoke generators, EVAP leak detectors, gas analyzers, DMM

related systems include: exhaust, intake, fuel

warning systems and indicators include: check engine light, driver information centre (DIC)

procedures used to diagnose include: verify concern, perform sensory inspection, retrieve DTCs, access service information, conduct tests and measurements, isolate problem, identify root cause

Task B-7 Repairs gasoline engine support systems

Task Descriptor

Automotive service technicians repair gasoline engine support systems. These systems include: fuel delivery, injection, ignition, intake/exhaust and emission control.

B-7.01 Repairs gasoline fuel delivery and injection systems

Essential Skills

Thinking, Document Use, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-7.01.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to repair procedures

B-7.01.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

B-7.01.03P

remove, service and replace gasoline fuel delivery and injection system components

gasoline fuel delivery and injection system components are removed, serviced and replaced according to requirements

B-7.01.04P

perform fuel delivery and injection system maintenance procedures

fuel delivery and injection system maintenance procedures are performed according to manufacturers’ information

B-7.01.05P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: fuel pressure gauges, fuel pressure relief devices, fuel transfer and storage equipment, fuel injector cleaning equipment, hand tools, air tools

repair materials include: gaskets, sealants and fastening devices

gasoline fuel delivery and injection system components include: fuel filters, injectors, tanks, lines, hoses and pumps, regulators

fuel delivery and injection system maintenance procedures include: fuel injector flushes, contaminants removal, filter replacement

Knowledge

Learning Outcomes

Learning Objectives

B-7.01.01L

demonstrate knowledge of gasoline fuel delivery and injection systems, their components and operation

identify safety considerations pertaining to gasoline fuel delivery and injection systems

identify the types of gasoline fuel delivery and injection systems and describe their components and operation

identify types of tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of repair tools and equipment and describe their applications and procedures for use

B-7.01.02L

demonstrate knowledge of the procedures used to repair gasoline fuel delivery and injection systems

describe the procedures used to repair gasoline fuel delivery and injection systems

describe the procedures used to remove and reinstall gasoline fuel delivery and injection systems components

describe the procedures used to adjust/calibrate repair and/or replace gasoline fuel delivery and injection systems components

describe procedures used to verify repair

Range of Variables

gasoline fuel delivery and injection systems include: fuel pumps and supply systems, gasoline direct injection, port injection systems

safety considerations include: high pressure, flammability

repair tools and equipment include: fuel pressure gauges, fuel pressure relief devices, fuel transfer and storage equipment, fuel injector cleaning equipment, hand tools, air tools

B-7.02 Repairs gasoline ignition systems

Essential Skills

Document Use, Thinking, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-7.02.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to repair procedures

B-7.02.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

B-7.02.03P

remove, replace or service components

components are removed, replaced or serviced according to manufacturers’ information

B-7.02.04P

measure and adjust clearances

clearances are measured and adjusted according to manufacturers’ information

B-7.02.05P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: scan tools, hand tools, air tools, DMM, gauges, timing light

repair materials include: gaskets, sealants, fastening devices

clearances include: spark plug gap, sensor clearances

Knowledge

Learning Outcomes

Learning Objectives

B-7.02.01L

demonstrate knowledge of ignition systems, their components and operation

identify safety considerations pertaining to ignition systems

identify types of ignition systems and describe their components and operation

identify the types of ignition circuits and describe their purpose and operation

identify types of repair tools and equipment and describe their applications and procedures for use

identify warning systems and indicators

B-7.02.02L

demonstrate knowledge of the procedures used to repair ignition systems

describe the procedures used to repair ignition systems

describe the procedures used to remove and reinstall ignition system components

describe the procedures used to adjust/calibrate, repair and/or replace ignition system components

describe procedures used to verify repair

Range of Variables

ignition systems include: distributor, distributor-less

safety considerations include: high voltage, high temperature

ignition circuits include: primary, secondary, control

repair tools and equipment include: scan tools, hand tools, air tools, DMM, gauges, timing light

warning systems and indicators include: check engine light, DIC

ignition system components include: spark plugs, coils, plug wires, modules, sensors

B-7.03 Repairs gasoline intake/exhaust systems

Essential Skills

Document Use, Thinking, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-7.03.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to repair procedures

B-7.03.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

B-7.03.03P

remove and replace intake/exhaust system components

intake/exhaust system components are removed and replaced according to manufacturers’ information

B-7.03.04P

prime, lubricate and service turbocharger systems and supercharger systems

turbocharger systems and supercharger systems are primed, lubricated and serviced according to manufacturers’ information

B-7.03.05P

maintain intake/exhaust system

intake/exhaust system is maintained by cleaning throttle body, replacing air filters and servicing waste gate

B-7.03.06P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: scan tools, hand tools, air tools, torches, welders, vacuum and pressure gauges, timing light

repair materials include: gaskets, sealants, fastening devices

intake/exhaust system components include: intake manifolds, exhaust manifolds and piping, mufflers, catalytic converters, turbocharger systems, supercharger systems

intake/exhaust systems include: forced air (turbocharged, supercharged, naturally aspirated [NA]), single or dual exhaust, variable intake manifold

Knowledge

Learning Outcomes

Learning Objectives

B-7.03.01L

demonstrate knowledge of intake and exhaust systems, their components and operation

identify the types of intake systems and describe their components and operation

identify the exhaust systems and describe their components and operation

identify types and sources of intake/exhaust system problems

identify the types of fasteners, tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of repair tools and equipment and describe their applications and procedures for use

identify related systems and describe their relationship to intake/exhaust systems

B-7.03.02L

demonstrate knowledge of the procedures used to repair intake/exhaust systems

describe procedures used to repair intake/exhaust systems

describe the procedures used to remove and reinstall intake/exhaust system components

describe the procedures used to adjust/calibrate, repair and/or replace intake/exhaust system components

describe the procedures used to perform oil changes and clean supercharger systems and turbocharger systems

describe procedures used to verify repair

Range of Variables

intake/exhaust systems include: forced air (turbocharged, supercharged, NA), single or dual exhaust, variable intake manifold

intake/exhaust system problems include: leaks, blockages, noise, vibration

repair tools and equipment include: scan tools, hand tools, air tools, torches, welders, vacuum and pressure gauges, timing light

related systems include: emissions, lubricating, fuel delivery

intake/exhaust system components include: intake manifolds, exhaust manifolds and associated piping, mufflers, catalytic converters, turbocharger systems, supercharger systems

B-7.04 Repairs gasoline emission control systems

Essential Skills

Document Use, Thinking, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-7.04.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to manufacturers’ information

B-7.04.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

B-7.04.03P

remove and replace emission control system components

emission control system components are removed and replaced according to manufacturers’ information

B-7.04.04P

service emission control system

emission control system is serviced

B-7.04.05P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: hand tools, air tools, cleaning and service tools, scan tools, DMM, reprogramming equipment, gas analyzers

repair materials include: gaskets, sealants, fastening devices

emission control system components include: solenoids, EGR valves, hoses, catalytic converters, PCV valves

emission control systems include: EGR, EVAP, secondary air injection, exhaust system, PCV, induction system, VCT

emission control system services include: cleaning EGR valves/passages, replacing PCV valves

Knowledge

Learning Outcomes

Learning Objectives

B-7.04.01L

demonstrate knowledge of emission control systems, their components and operation

identify the types of emission gases and how they are formed

identify emission control systems and describe their components and operation

identify types of fasteners, tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of repair tools and equipment and describe their applications and procedures for use

identify related systems and describe their relationship to emission control systems

B-7.04.02L

demonstrate knowledge of the procedures used to repair emission control systems

describe procedures used to repair and service emission control systems

describe the procedures used to remove and reinstall emission control system components

describe the procedures used to adjust, repair and/or replace emission control system components

describe procedures used to verify repair

Range of Variables

emission control systems include: EGR, evaporative emission control systems (EVAP), secondary air injection, exhaust system, PCV, induction system, VCT

emission gases include: CO, CO², NOx, HC, O²

repair tools and equipment include: hand tools, air tools, cleaning and service tools, scan tools, DMM, reprogramming equipment, gas analyzers

emission control system services include: cleaning EGR valves/passages, replacing PCV valves

emission control system components include: solenoids, EGR valves, hoses, catalytic converters, PCV valves

Task B-8 Diagnoses diesel engine support systems

Task Descriptor

Automotive service technicians diagnose diesel engine support systems. These systems include: fuel delivery, injection, intake/exhaust and emission control.

B-8.01 Diagnoses diesel fuel delivery and injection systems

Essential Skills

Document Use, Thinking, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-8.01.01P

verify concern

concern is verified to determine diagnostic strategy

B-8.01.02P

select and use tools and equipment

tools and equipment are selected and used according to manufacturers’ information

B-8.01.03P

identify type of diesel fuel delivery systems

diesel fuel delivery systems are identified according to type

B-8.01.04P

identify type of diesel fuel injection systems

diesel fuel injection systems are identified according to type

B-8.01.05P

follow safety procedures for testing diesel fuel delivery and injection systems

procedures are followed for testing diesel fuel delivery and injection systems according to manufacturers’ information

B-8.01.06P

inspect and test diesel fuel

diesel fuel properties and contaminants are identified

B-8.01.07P

perform diesel fuel delivery and system tests

diesel fuel delivery system tests are performed according to manufacturers’ information

B-8.01.08P

perform diesel fuel injection system tests

diesel fuel injection system tests are performed according to manufacturers’ information

B-8.01.09P

interpret and analyze results of data and functional tests

results of functional tests and data are interpreted and analyzed to determine required repair for existing faults

Range of Variables

tools and equipment include: fuel pressure gauges, scan tools, vacuum gauges, DMM, graduated cylinders

diesel fuel delivery systems include: lift pumps, fuel filtration, tanks, fuel heater

diesel fuel injection systems include: direct injection, indirect injection, electronic, mechanical, common rail systems, hydraulic

diesel fuel properties and contaminants: specific gravity, water, metal, dirt, quality, colour, odour

diesel fuel delivery system tests include: pressure, volume, restriction

diesel fuel injection system tests include: pressure, volume

data includes: timing, fuel rate, balance rate

faults include: lack of power, smoke, hard start

Knowledge

Learning Outcomes

Learning Objectives

B-8.01.01L

demonstrate knowledge of diesel fuel delivery and injection systems, their components and operation

identify safety considerations pertaining to diesel fuel delivery and injection systems

identify the types of diesel fuel delivery and injection systems and describe their components and operation

identify types of tubing, hoses, gaskets, seals and sealants and describe their applications

identify the types of starting aids and describe their purpose and operation

B-8.01.02L

demonstrate knowledge of the procedures used to diagnose diesel fuel delivery and injection systems

identify methods to test fuel quality and describe their associated procedures

identify types of diagnostic tools and equipment and describe their applications and procedures for use

describe the procedures used to diagnose diesel fuel delivery and injection systems

describe the procedures used to remove and reinstall diesel fuel delivery and injection system components

Range of Variables

diesel fuel delivery systems include: lift pumps, fuel filtration, tanks, fuel heater

diesel fuel injection systems include: direct injection, indirect injection, electronic, mechanical, common rail systems, hydraulic

starting aids include: glow plugs intake heaters, timers

safety considerations include: high pressure fuel, high injection voltage

procedures used to diagnose include: verify concern, perform sensory inspection, retrieve DTCs, access service information, conduct tests and measurements, isolate problem and identify root cause

diagnostic tools and equipment include: fuel pressure gauges, scan tools, vacuum gauges, DMM, graduated cylinders

B-8.02 Diagnoses diesel intake/exhaust systems

Essential Skills

Thinking, Digital Technology, Document Use

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-8.02.01P

verify concern

concern is verified to determine diagnostic strategy

B-8.02.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers’ information

B-8.02.03P

inspect diesel intake/exhaust systems for damage and restrictions

diesel intake/exhaust systems are inspected for damage and restrictions

B-8.02.04P

take measurements on turbocharger systems

measurements are taken on turbocharger systems

B-8.02.05P

inspect turbocharger systems components for damage

turbocharger systems components are inspected for damage

B-8.02.06P

interpret and analyze results of inspections to determine required repair

results of functional tests and data are interpreted and analyzed to determine required repair

Range of Variables

diagnostic tools and equipment include: scan tools, manometers, exhaust back pressure gauges, smoke generators

damage includes: broken fins, leaks, noisy bearings

measurements on turbocharger systems include: end play and boost pressure

Knowledge

Learning Outcomes

Learning Objectives

B-8.02.01L

demonstrate knowledge of diesel intake and exhaust systems, their components and operation

identify the types of diesel intake systems and describe their components and operation

identify safety considerations related to diesel intake and exhaust systems

identify the types of diesel exhaust systems and describe their components and operation

identify diesel intake systems and describe their components and operation

identify types and sources of diesel intake and exhaust system problems

identify the types of fasteners, tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of diagnostic tools and equipment and describe their applications and procedures for use

B-8.02.02L

demonstrate knowledge of the procedures used to diagnose diesel intake and exhaust systems

describe the procedures used to diagnose diesel intake and exhaust system components

Range of Variables

diesel intake systems include: turbocharged, supercharged, NA

safety considerations include: extreme temperature, exhaust fumes

diesel intake and exhaust system problems include: leaks, blockages, noise, vibration

diagnostic tools and equipment include: scan tools, vacuum gauges, exhaust back pressure gauges, smoke generators

measurements on turbocharger systems include: end play and boost pressure

damage includes: broken fins, leaks, noisy bearings

procedures used to diagnose include: verify concern, performs sensory inspection, retrieve DTCs, access service information, conduct tests and measurements, isolate problem and identify root cause

B-8.03 Diagnoses diesel emission control systems

Essential Skills

Document Use, Thinking, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-8.03.01P

verify concern

concern is verified to determine diagnostic strategy

B-8.03.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers’ information

B-8.03.03P

identify type of diesel emission control system and components

type of diesel emission control system and components are identified to determine type of tests required

B-8.03.04P

inspect diesel emission control system

diesel emission control systems are inspected to identify condition and function of components

B-8.03.05P

test diesel emission control systems

diesel emission control systems are tested according to manufacturers’ information

B-8.03.06P

access DTCs and data from on-board diagnostics systems

DTCs and data from OBD systems are accessed

B-8.03.07P

interpret and analyze results of functional tests and inspections

results of functional tests and inspections are interpreted and analyzed to determine required repair

Range of Variables

diagnostic tools and equipment include: scan tools, vacuum gauges, smoke generators, leak detectors, DMM, opacity meter, refractometer

diesel emission control systems include: EGR, EVAP, PCV, VCT, Selective Catalyst Reduction (SCR),diesel exhaust fluid (DEF), diesel oxidation catalyst (DOC), diesel particulate filter (DPF)

Knowledge

Learning Outcomes

Learning Objectives

B-8.03.01L

demonstrate knowledge of diesel emission control systems, their components and operation

identify diesel emissions and how they are formed

identify safety considerations related to diesel emission control systems

identify diesel emission control systems and describe their components and operation

identify types of fasteners, tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of diagnostic tools and equipment and describe their applications and procedures for use

identify warning systems and indicators

B-8.03.02L

demonstrate knowledge of the procedures used to diagnose diesel emission control systems

describe the procedures used to diagnose diesel emission control systems

Range of Variables

diesel emission control systems include: EGR, EVAP, PCV, VCT, SCR, DEF, DOC, DPF

diesel emissions include: CO, CO², NOx, HC, O², particulates

safety considerations include: corrosive diesel exhaust fluid, high temperature

diagnostic tools and equipment include: scan tools, vacuum gauges, smoke generators, leak detectors, DMM, opacity meter, refractometer

warning systems and indicators include: check engine light, air filter restriction indicator, water in fuel light

procedures used to diagnose include: verify concern, perform sensory inspection, retrieve DTCs, access service information, conduct tests and measurements, isolate problem, identify root cause

Task B-9 Repairs diesel engine support systems

Task Descriptor

Automotive service technician repair diesel engine support systems which include fuel delivery and injection, starting aids, intake/exhaust and emission control systems.

B-9.01 Repairs diesel fuel delivery and injection systems

Essential Skills

Document Use, Numeracy, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-9.01.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to manufacturers’ information

B-9.01.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ specifications

B-9.01.03P

depressurize diesel fuel delivery and injection system in order to remove and disassemble system

diesel fuel delivery and injection systems are depressurized in order to remove and disassemble system

B-9.01.04P

remove, service or replace diesel fuel delivery system components

diesel fuel delivery system components are removed, serviced or replaced

B-9.01.05P

perform diesel fuel delivery and injection system maintenance

diesel fuel delivery and injection system maintenance are performed according to manufacturers’ information

B-9.01.06P

pressurize and bleed diesel fuel delivery system

diesel fuel delivery system is pressurized and bled according to manufacturers’ information

B-9.01.07P

remove, clean and replace diesel fuel injection system components

diesel fuel injection system components are removed, cleaned and replaced according to manufacturers’ information

B-9.01.08P

perform diesel fuel injection system timing procedures

diesel fuel injection system timing procedures are performed according to manufacturers’ information

B-9.01.09P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: fuel pressure gauges, fuel pressure relief devices, fuel transfer, storage equipment, scan tools, hand tools, air tools. reprogramming equipment

repair materials include: gaskets, sealants, fastening devices

diesel fuel delivery system components include: fuel filters, tanks, lines, hoses, pumps

diesel fuel injection system components include: injector, high pressure fuel pump, injector rail

diesel fuel delivery system maintenance includes: fuel treatment, water removal, filter replacement

diesel fuel delivery and injection systems include: direct injection, indirect injection, electronic, mechanical, common rail systems, hydraulic

Knowledge

Learning Outcomes

Learning Objectives

B-9.01.01L

demonstrate knowledge of diesel fuel delivery and injection systems, their components and operation

identify safety considerations pertaining to diesel fuel delivery and injection systems

identify the types of diesel fuel delivery and injection systems and describe their components and operation

identify types of tubing, hoses, gaskets, seals and sealants and describe their applications

identify the types of starting aids and describe their purpose and operation

identify related systems and describe their relationship to diesel fuel delivery and injection systems

B-9.01.02L

demonstrate knowledge of the procedures used to repair diesel fuel delivery and injection systems

identify methods to test fuel quality and describe their associated procedures

identify types of repair tools and equipment and describe their applications and procedures for use

describe the procedures used to repair diesel fuel delivery and injection systems

describe the procedures used to remove and reinstall diesel fuel delivery and injection system components

describe procedures used to verify repair

Range of Variables

diesel fuel delivery and injection systems include: direct injection, indirect injection, electronic, mechanical, common rail systems, hydraulic

safety considerations include: high pressure, high injector voltage, diesel fuel contamination (bacteria)

starting aids include: glow plugs, intake heaters, timers

related systems include: intake/exhaust, emission control

repair tools and equipment include: fuel pressure gauges, fuel pressure relief devices, fuel transfer, storage equipment, scan tools, hand tools, air tools, reprogramming equipment

diesel fuel delivery and injection system components include: fuel filters, tanks, lines, hoses, pumps

B-9.02 Repairs diesel intake/exhaust systems

Essential Skills

Document Use, Thinking, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-9.02.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to manufacturers’ information

B-9.02.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ specifications

B-9.02.03P

remove and replace diesel intake/exhaust system components

diesel intake/exhaust system components are removed and replaced

B-9.02.04P

prime, lubricate and service turbocharger systems

turbocharger systems are primed, lubricated and serviced

B-9.02.05P

maintain diesel intake/exhaust system

diesel intake/exhaust system is maintained by cleaning passages, replacing air filters and servicing waste gate

B-9.02.06P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: scan tools, hand tools, air tools, pyrometers, reprogramming equipment

repair materials include: gaskets, sealants, fastening devices

diesel intake/exhaust system components include: manifolds, mufflers, intercoolers, turbochargers

Knowledge

Learning Outcomes

Learning Objectives

B-9.02.01L

demonstrate knowledge of diesel intake and exhaust systems, their components and operation

identify the types of diesel intake systems and describe their components and operation

identify the types of diesel exhaust systems and describe their components and operation

identify types and sources of diesel intake and exhaust system problems

identify the types of fasteners, tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of repair tools and equipment and describe their applications and procedures for use

B-9.02.02L

demonstrate knowledge of the procedures used to repair diesel intake and exhaust systems

describe the procedures used to repair diesel intake and exhaust systems

describe the procedures used to remove and reinstall diesel intake and exhaust system components

describe the procedures used to adjust, repair and/or replace diesel intake and exhaust system components

describe the procedures used to perform decarbonization of turbocharger systems

describe procedures used to verify repair

Range of Variables

diesel intake/exhaust system components include: manifolds, mufflers, intercoolers, turbochargers

repair tools and equipment include: scan tools, hand tools, air tools, pyrometers, reprogramming equipment

B-9.03 Repairs diesel emission control systems

Essential Skills

Document Use, Digital Technology, Thinking

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

B-9.03.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to manufacturers’ information

B-9.03.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

B-9.03.03P

remove and replace diesel emission control system components

diesel emission control system components are removed and replaced according to manufacturers’ information

B-9.03.04P

maintain diesel emission control systems

diesel emission control systems are maintained by cleaning the EGR system and restricted passages, replacing filters and performing regeneration procedures

B-9.03.05P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: scan tools, hand tools, air tools, vacuum gauges, smoke generators, leak detectors, DMM, reprogramming equipment, opacity meter

repair materials include: gaskets, sealants, fastening devices

diesel emission control system components include: sensors, turbochargers, diesel particulate filters, modules, catalytic converters

diesel emission control systems include: EGR, PCV, VCT, SCR, DOC, DPF, DEF

Knowledge

Learning Outcomes

Learning Objectives

B-9.03.01L

demonstrate knowledge of diesel emission control systems, their components and operation

identify the types of diesel emissions and how they are formed

identify diesel emission control systems and describe their components and operation

identify types of fasteners, tubing, hoses, gaskets, seals and sealants and describe their applications

identify types of repair tools and equipment and describe their applications and procedures for use

B-9.03.02L

demonstrate knowledge of the procedures used to repair diesel emission control systems

describe the procedures used to repair diesel emission control systems

describe the procedures used to remove and reinstall diesel emission control system components

describe the procedures used to service, repair and/or replace diesel emission control system components

describe procedures used to verify repair

Range of Variables

diesel emission control systems include: EGR, PCV, VCT, SCR, DOC, DPF, DEF

diesel emissions include: CO, CO², NOx, HC, O², particulates

repair tools and equipment include: scan tools, hand tools, air tools, vacuum gauges, smoke generators, leak detectors, DMM, reprogramming equipment, opacity meter

diesel emission control system components include: sensors, turbochargers, diesel particulate filters, modules, catalytic converters

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