Major Work Activity F – Diagnoses And Repairs Steering And Suspension, Braking, Control Systems, Tires, Hubs And Wheel Bearings

Task F-18 Diagnoses steering and suspension, braking, control systems, tires, wheels, hubs and wheel bearings

Task Descriptor

Steering systems transmit inputs from the driver to the wheel assembly actuated through various mechanical and electrical inputs and outputs. The steering system is designed for precise directional control of the vehicle.

Suspension systems are used to support and cushion the vehicle, absorbing road surface irregularities and smoothing the vehicle ride. The suspension is designed for controlled movement over irregular surfaces.

Braking systems slow or stop the vehicle in a safe and controlled manner by using hydraulic or electronic controls. The vehicle braking systems are operated by the power unit that supplies hydraulic or electric inputs and outputs to various components such as calipers, wheel cylinders and actuators.

Control systems such as antilock braking systems (ABS), adaptive cruise control (ACC), traction control systems (TCS) and dynamic stability control (DSC) are incorporated into many of today’s vehicles.

Tires, wheels, hubs and wheel bearings are diagnosed by automotive service technicians in order to ensure the safe and correct operation of the vehicle such as wheel balance and wheel alignment.

F-18.01 Diagnoses steering, suspension and control systems

Essential Skills

Thinking, Reading, Document Use

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Performance Criteria

Evidence of Attainment

F-18.01.01P

verify concern

concern is verified to determine diagnostic strategy

F-18.01.02P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers’ information

F-18.01.03P

perform road test

road test is performed and steering, suspension and control system concerns are identified

F-18.01.04P

determine type of steering system

type of steering system is determined by visual inspection and manufacturers’ information

F-18.01.05P

determine type of suspension system

type of suspension system is determined by visual inspection and manufacturers’ information

F-18.01.06P

determine type of control systems for steering and suspension systems

type of control system is determined according to vehicle service information and manufacturers’ information

F-18.01.07P

inspect steering, suspension and control components

steering, suspension and control components are inspected according to manufacturers’ information and inspection procedures

F-18.01.08P

perform tests

tests are performed according to manufacturers’ information

F-18.01.09P

interpret and analyze results of tests and inspections

required repair is determined according to interpretation and analysis of results of tests and inspections

Range of Variables

diagnostic tools and equipment include: scan tools, pressure gauges, dial indicators, alignment machine

concerns include: vibrations, noises, pulls, tire wear, misalignment

steering systems include: rack-and-pinion, recirculating ball (steering box)

suspension systems include: MacPherson strut, leaf spring, independent, monobeam, electronic suspension systems

tests include: clearances, ride height, leaks

Knowledge

Learning Outcomes

Learning Objectives

F-18.01.01L

demonstrate knowledge of suspension systems, their components and operation

identify types of suspension systems and describe their components and operation

identify types of springs and describe their purpose and operation

identify types of dampers and describe their components and operation

describe suspension geometry

F-18.01.02L

demonstrate knowledge of the procedures used to diagnose suspension systems

describe the procedures used to diagnose suspension systems

F-18.01.03L

demonstrate knowledge of steering systems, their components and operation

identify safety considerations pertaining to steering systems

identify types of steering columns and describe their components and operation

identify types of steering systems and describe their components and operation

identify related systems and describe their relationship to steering systems

identify types of steering assist systems and describe their components and operation

identify types of power steering pumps and describe their components and operation

identify types of fluids and lubricants, fasteners, tubing, hoses, gaskets and seals and describe their applications

identify types of diagnostic tools and equipment and describe their applications and procedures for use

describe the procedures used to disarm passive restraints

describe steering geometry

F-18.01.04L

demonstrate knowledge of the procedures used to diagnose steering systems

describe the procedures used to diagnose steering systems

F-18.01.05L

demonstrate knowledge of electronically controlled suspension systems, their components and operation

identify types of electronically controlled suspension systems

identify types of electronically controlled suspension system components

describe the procedures used to diagnose electronically controlled suspension systems

F-18.01.06L

demonstrate knowledge of the procedures used to diagnose and perform wheel alignments

describe the procedures used to diagnose and perform wheel alignments

Range of Variables

suspension systems include: MacPherson strut, leaf spring, independent, monobeam, electronic suspension systems

springs include: coil, leaf, torsion bar, air

dampers include: struts, shocks

procedures used to diagnose include: verify concern, perform sensory inspection, access service information, conduct tests and measurements, isolate problem, identify root cause

steering systems include: rack-and-pinion, recirculating ball (steering box)

safety considerations include: accidental deployment of passive restraints (air bags, clock springs), collapsible columns, loaded components

steering columns include: tilt, telescopic

steering system components include: tie rods, idler arms, pitman arms, center links

related systems include: lane departures, active park assist

steering assist systems include: electric, hydraulic, variable

power steering pumps include: hydraulic, gear, vane

diagnostic tools and equipment include: scan tools, pressure gauges, dial indicators, alignment machine

F-18.02 Diagnoses braking and control systems

Essential Skills

Document Use, Numeracy, Thinking

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Skills

Performance Criteria

Evidence of Attainment

F-18.02.01P

verify concern

concern is verified to determine diagnostic strategy

F-18.02.02P

perform road test (when safe to do so) to identify braking concerns

road test is performed (if safe to do so) and braking concerns are identified

F-18.02.03P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers’ information

F-18.02.04P

determine type of braking system

type of braking system is determined

F-18.02.05P

inspect braking system components and fluids

braking system components and fluids are inspected according to manufacturers’ information

F-18.02.06P

identify ABS/ TCS and stability control system components

ABS/ TCS and stability control system components are identified and their operation is related to the vehicle and other systems

F-18.02.07P

perform tests

tests are performed according to manufacturers’ information

F-18.02.08P

interpret and analyze results of tests and inspections

required repair is determined according to interpretation and analysis of results of tests and inspections

Range of Variables

braking concerns include: vibrations, noises, lack of brake assist, pulls, soft or low pedal

diagnostic tools and equipment include: scan tools, pressure gauges, measuring tools

braking systems include: hydraulic, electric, park brake

braking system components include: discs, drums, pads, calipers, shoes, lines, cylinders, metering valves or blocks, proportioning valves, pressure limiting systems, actuators

Knowledge

Learning Outcomes

Learning Objectives

F-18.02.01L

demonstrate knowledge of braking systems, their components and operation

identify safety considerations pertaining to braking systems

explain hydraulic principles related to braking systems

identify types of braking systems and describe their components and operation

identify types of braking systems in hybrid and EVs

identify types of power assists and describe their components and operation

identify types of control systems and describe their components and operation

identify types of brake fluids and describe their applications and procedures for use

identify types of fittings, flaring, tubing and hoses and describe their applications and procedures for use

identify types of diagnostic tools and equipment and describe their applications and procedures for use

identify types of trailer brakes and controls and describe their components and operation

F-18.02.02L

demonstrate knowledge of the procedures used to diagnose braking systems

describe the procedures used to diagnose braking systems

F-18.02.03L

demonstrate knowledge of the procedures used to diagnose control systems

describe the procedures used to diagnose control systems

Range of Variables

safety considerations include: hydraulic pressure, airborne contaminants

braking system components include: discs, drums, pads, calipers, shoes, lines, cylinders, metering valves or blocks, proportioning valves, pressure limiting systems, actuators

power assists include: vacuum, hydraulic, electric

control systems include: TCS, ABS, stability control

diagnostic tools and equipment include: scan tools, pressure gauges, measuring tools

procedures used to diagnose include: verify concerns, perform sensory inspection, retrieve DTCs, access service information, conduct tests and measurements, isolate problem, identify root cause

F-18.03 Diagnoses tires, wheels, hubs and wheel bearings

Essential Skills

Numeracy, Document Use, Thinking

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Skills

Performance Criteria

Evidence of Attainment

F-18.03.01P

verify concern

concern is verified to determine diagnostic strategy

F-18.03.02P

perform road test to identify tire, wheel, hub and wheel bearing concerns

road test is performed and tire, wheel, hubs and wheel bearings concerns are identified

F-18.03.03P

select and use diagnostic tools and equipment

diagnostic tools and equipment are selected and used according to manufacturers’ information

F-18.03.04P

inspect tires and wheels

tires and wheels are inspected for damage, defects, irregular wear, and specified application and size

F-18.03.05P

inspect hubs and wheel bearings

hubs and wheel bearings are inspected for excessive play and noise

F-18.03.06P

perform tests

tests are performed according to manufacturers’ information

F-18.03.07P

interpret and analyze results of tests and inspections

required repair is determined according to interpretation and analysis of results of tests and inspections

Range of Variables

concerns include: vibrations, noises (growl, rumble, whine), pulls, irregular wear, failure, age

diagnostic tools and equipment include: measuring tools, pressure gauges, chassis ears, stethoscopes, vibration analyzers, TPMS equipment

tests include: wheel balance, runout, TPMS

Knowledge

Learning Outcomes

Learning Objectives

F-18.03.01L

demonstrate knowledge of tires, wheels, hubs, bearings, their components and operation

identify safety considerations pertaining to tires, wheels, hubs and wheel bearings, their components and operation

identify types of tires and describe their construction

interpret tire codes and sidewall markings

describe the importance of tire pressure and rotation

identify types of wheels and describe their components and construction

identify types of hubs and bearing assemblies and describe their components and operation

identify types of tire pressure monitoring systems and describe their applications

identify types of lubricants and describe their applications and procedures for use

describe the relationship between the steering, suspension and wheel assemblies

identify types of diagnostic tools and equipment and describe their applications and procedures for use

F-18.03.02L

demonstrate knowledge of the procedures used to diagnose tires, wheels, bearings and hubs

describe the procedures used to diagnose tires, wheels, bearings and hubs

Range of Variables

safety considerations include: tire inflation procedure, mounting, pinch points, lifting and support procedures

types of tires includes: snow, run flats, radials, bias, passenger, light truck

types of wheels includes: steel alloy

wheel construction includes: offset, drop zone, deep flange, hub surface

hubs includes: pressed in, integral, tapered roller

types of tire pressure monitoring systems include: passive, active

diagnostic tools and equipment include: measuring tools, pressure gauges, chassis ears, stethoscopes, vibration analyzers, TPMS equipment

procedures used to diagnose include: verify concern, perform sensory inspection, retrieve DTCs, access service information, conduct tests and measurements, isolate problem, identify root cause

Task F-19 Repairs steering and suspension, braking, control systems, tires, wheels, hubs and wheel bearings

Task Descriptor

Steering, suspension, braking and control systems, tires, wheels, hubs and wheel bearings work together to allow the driver to control the vehicle. Repairs must be performed according to manufacturers’ information. Incorrect processes can result in personal injury and component failure.

F-19.01 Repairs steering, suspension and control systems

Essential Skills

Document Use, Numeracy, Thinking

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Skills

Performance Criteria

Evidence of Attainment

F-19.01.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to vehicle specifications and manufacturers’ information

F-19.01.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

F-19.01.03P

remove, replace and service steering and suspension system components

steering and suspension system components are replaced or serviced according to manufacturers’ information

F-19.01.04P

verify functionality of control systems

control systems are functional and no DTCs are present

F-19.01.05P

perform adjustments and calibrations

adjustments and calibrations are performed according to manufacturers’ information and procedures

F-19.01.06P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: hand tools, air tools, scan tools, pullers, presses, reprogramming equipment, alignment machine

repair materials include: gaskets, sealants, fasteners

steering system components include: tie rods, idler arms, pitman arms, center links, columns, rack‑and‑pinion steering box, modules

suspension system components include: springs, dampers, control arms, ball joints

Knowledge

Learning Outcomes

Learning Objectives

F-19.01.01L

demonstrate knowledge of suspension systems, their components and operation

identify types of suspension systems and describe their components and operation

identify safety considerations pertaining to suspension systems

identify types of springs and describe their purpose and operation

identify types of dampers and describe their components and operation

F-19.01.02L

demonstrate knowledge of the procedures used to repair suspension systems

describe the procedures used to repair suspension systems

describe the procedures used to remove and reinstall suspension system components

describe the procedures used to adjust, repair and/or replace suspension system components

F-19.01.03L

demonstrate knowledge of the procedures used to repair steering systems

describe the procedures used to remove and reinstall steering system components

describe the procedures used to adjust, repair and/or replace steering system components

identify related systems and describe their relationship to steering systems

F-19.01.04L

demonstrate knowledge of the procedures used to repair wheel alignment and electronically-controlled suspension systems

describe the procedures used to remove and reinstall electronically-controlled suspension systems components

describe the procedures used to adjust, repair and/or replace electronically- controlled suspension systems components

describe the procedures to perform wheel alignment

describe the procedures to reset steering sensors

describe procedures used to verify repair

Range of Variables

suspension systems include: MacPherson strut, leaf spring, independent, monobeam, electronic suspension systems

safety considerations include: accidental deployment of passive restraints (air bags, clock springs), collapsible columns, loaded components (ball joints, first struts)

suspension system components include: springs, dampers, control arms, ball joints

steering systems include: rack-and-pinion, recirculating ball (steering box)

steering system components include: tie rods, idler arms, pitman arms, center links, columns, rack‑and‑pinion steering box, modules

related systems include: lane departures, active park assist

F-19.02 Repairs braking and control systems

Essential Skills

Numeracy, Document Use, Thinking

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yes

NV

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Skills

Performance Criteria

Evidence of Attainment

F-19.02.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to manufacturers’ information

F-19.02.02P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

F-19.02.03P

remove, replace or service components

components are removed, replaced or serviced according to manufacturers’ information

F-19.02.04P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: hand tools, air tools, scan tools, pressure gauges, measuring tools, lathe, reprogramming equipment

materials include: gaskets, fastening devices, lubricants

Knowledge

Learning Outcomes

Learning Objectives

F-19.02.01L

demonstrate knowledge of braking systems, their components and operation

explain hydraulic principles related to braking systems

identify safety considerations pertaining to braking system repairs

identify types of braking systems and describe their components and operation

identify types of power assists and describe their components and operation

identify types of control systems and describe their components and operation

identify types of brake fluids and describe their applications and procedures for use

identify types of fittings, flaring, tubing and hoses and describe their applications and procedures for use

identify types of repair tools and equipment and describe their applications and procedures for use

identify types of trailer brakes and controls and describe their components and operation

identify types of braking systems in hybrid and EVs

F-19.02.02L

demonstrate knowledge of the procedures used to repair braking systems

describe the procedures used to repair braking systems

describe the procedures used to flush and bleed hydraulic and anti-lock brakes

describe the procedures used to measure and machine components

describe the procedures used to adjust, repair and replace braking system components

describe procedures used to verify repair

F-19.02.03L

demonstrate knowledge of the procedures used to repair control systems

describe procedures used to repair control systems

Range of Variables

braking systems include: hydraulic, electric, park brake

braking system components include: discs, drums, pads, calipers, shoes, lines, cylinders

safety considerations include: hydraulic pressure, airborne contaminants

power assists include: vacuum, hydraulic, electric

control systems include: TCS, ABS, stability control

repair tools and equipment include: hand tools, air tools, scan tools, pressure gauges, measuring tools, lathe, reprogramming equipment

F-19.03 Repairs tires, wheels, hubs and wheel bearings

Essential Skills

Document Use, Digital Technology, Thinking

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yes

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NV

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Skills

Performance Criteria

Evidence of Attainment

F-19.03.01P

select and use repair tools and equipment

repair tools and equipment are selected and used according to manufacturers’ information

F-19.03.02P

perform manufacturer and jurisdiction-approved procedures

procedures are performed according to manufacturers’ information and jurisdictional specifications

F-19.03.03P

select repair materials

repair materials are selected according to repair requirements and manufacturers’ information

F-19.03.04P

mount tire on wheel and balance wheel assemblies

wheel assembly is balanced and tire pressure is set according to manufacturers’ information

F-19.03.05P

reset, reprogram and calibrate tire pressure monitoring systems

tire pressure monitoring system is reset, reprogramed and calibrated

F-19.03.06P

remove, replace and service wheels, hubs and wheel bearings

wheels, hubs and wheel bearings are removed, replaced and serviced according to manufacturers’ information

F-19.03.07P

verify repair

repair is verified by system re-test and road test

Range of Variables

repair tools and equipment include: hand tools, air tools, scan tools, wheel balancers, tire changing machines, tire pressure monitoring tools, presses, pullers, tire inflation cage

procedures include: dismounting and mounting, puncture repair, cleaning, resealing, servicing bearings, balancing

materials include: gaskets, sealants, fastening devices, lubricants

Knowledge

Learning Outcomes

Learning Objectives

F-19.03.01L

demonstrate knowledge of tires, wheels, hubs, wheel bearings, their components and operation

identify types of tires and describe their construction

identify safety considerations pertaining to tires, wheels, hubs and wheel bearings repair

interpret tire codes and sidewall markings

describe the importance of tire rotation, balance and pressure

identify types of wheels and describe their components and operation

identify types of hubs and bearing assemblies and describe their components and operation

identify types of tire pressure monitoring systems and describe their applications

identify types of lubricants and describe their applications and procedures for use

describe the relationship between the steering, suspension and wheel assemblies

identify types of repair tools and equipment and describe their applications and procedures for use

F-19.03.02L

demonstrate knowledge of the procedures used to repair tires, wheels, hubs and wheel bearings

describe the procedures used to repair tires, wheels, hubs and wheel bearings

describe the procedures used to remove and reinstall tires, wheels, hubs and wheel bearings

describe the procedures used to repair and replace tires, wheels, hubs and wheel bearings

describe procedures used to verify repair

Range of Variables

types of tires include: snow, run flats, radials, bias, passenger, light truck

safety considerations include: tire inflation procedure, mounting, pinch points, lifting and support procedures, noise levels

types of wheels include: steel alloy

types of tire pressure monitoring systems include: passive, active

repair tools and equipment include: hand tools, air tools, scan tools, wheel balancers, tire changing machines, tire pressure monitoring tools, presses, pullers, tire inflation cage

procedures include: dismounting and mounting, puncture repair, cleaning, resealing, servicing bearings, balancing

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