Major Work Activity E – Performs maintenance and repair

Task E-18 Performs scheduled maintenance

Task Descriptor

Sheet metal workers perform scheduled maintenance to minimize repair costs, increase longevity and enhance system performance.

E-18.01 Performs maintenance inspections

Essential Skills

Writing, Oral Communication, Document Use

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yes

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Skills

 

Performance Criteria

Evidence of Attainment

E-18.01.01P

obtain service schedule

service schedule with a list of equipment and components to be inspected is obtained according to manufacturers’ specifications, and site and environmental conditions

E-18.01.02P

verify inspection checklist

inspection checklist is verified for itemization of equipment components to be inspected

E-18.01.03P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

E-18.01.04P

perform required tests and readings

tests and readings are performed according to job requirements

E-18.01.05P

conduct sensory inspection

sensory inspection is conducted to identify possible faults

E-18.01.06P

record and report findings on inspection checklist

findings are recorded and reported on inspection checklist

E-18.01.07P

provide record of inspection report to client and keep record on file

record of inspection report is provided to client and kept on file

Range of Variables

tools and equipment include: multimeters, air-testing equipment, hand tools, testing devices

tests and readings include: amp draws, resistance, voltage, air pressure, filter conditions, vibration, temperature, noise, flow rate

 

Knowledge

 

Learning Outcomes

Learning Objectives

E-18.01.01L

demonstrate knowledge of inspection procedures for system components and the associated tools and equipment

define terminology associated with the inspection of system components

 

 

identify tools and equipment used to inspect system components, and describe their applications, limitations and procedures for use

 

 

identify considerations for the inspection of system components

E-18.01.02L

demonstrate knowledge of testing devices and their applications

describe the procedures used to diagnose system faults in system components

 

 

describe procedures for using testing devices

E-18.01.03L

demonstrate knowledge of safe work practices and procedures pertaining to the inspection of system components

identify hazards and describe safe work practices and procedures pertaining to the inspection of system components

E-18.01.04L

demonstrate knowledge of performing calculations to determine system performance

describe the procedures used to perform calculations to determine system performance

Range of Variables

tools and equipment include: multimeters, air-testing equipment, hand tools, testing devices

considerations include: sounds, vibration, odours, heat build-up

testing devices include: thermal imaging devices, multimeters, tachometers, belt-tensioning tools, thermometers, stethoscope, refrigeration gauges, leak detectors, manometer

E-18.02 Services components

Essential Skills

Document Use, Thinking, Numeracy

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Skills

 

Performance Criteria

Evidence of Attainment

E-18.02.01P

verify inspection checklist

inspection checklist is verified for recommended servicing

E-18.02.02P

verify normal operating conditions and specific accessories

normal operating conditions and specific accessories are verified according to manufacturers’ specifications

E-18.02.03P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

E-18.02.04P

clean and replace filters

filters are cleaned and replaced according to maintenance schedule or site requirements

E-18.02.05P

clean and replace components

components are cleaned by performing cleaning method and replaced according to maintenance schedule

E-18.02.06P

adjust and replace pulleys and belts

pulleys and belts are adjusted for alignment and tension according to manufacturers’ specifications and replaced according to wear, sensory inspection and maintenance schedule

E-18.02.07P

lubricate bearings and motor oil ports

bearings and motor oil ports are lubricated according to manufacturers’ specifications and maintenance schedule

Range of Variables

tools and equipment include: grease guns, hand tools, portable power tools, hoisting and rigging equipment

cleaning methods include: degreasing, using compressed air, vacuuming, pressure washing, soaking

 

Knowledge

 

Learning Outcomes

Learning Objectives

E-18.02.01L

demonstrate knowledge of servicing procedures for system components and the associated tools and equipment

define terminology associated with the servicing of system components

 

 

identify tools and equipment used to service system components and describe their applications, limitations and procedures for use

 

 

identify considerations for the servicing of system components

 

 

describe the procedures used to service system components

E-18.02.02L

demonstrate knowledge of safe work practices and procedures pertaining to the servicing of system components

identify hazards and describe safe work practices and procedures pertaining to the servicing of system components

E-18.02.03L

demonstrate knowledge of performing calculations to determine system performance

describe the procedures used to perform calculations to determine system performance

Range of Variables

tools and equipment include: grease guns, hand tools, portable power tools, hoisting and rigging equipment

considerations include: sounds, vibration, odours, heat build-up

procedures used to service system components include: changing consumables (filters, pads, trays, bags, seals), cleaning components, lubricating, making adjustments, performing lock-out

Task E-19 Repairs faulty systems and components

Task Descriptor

Sheet metal workers repair building systems and equipment such as heating, ventilation and air conditioning and conveyance systems to return them to normal operating conditions and specifications.

E-19.01 Diagnoses system faults

Essential Skills

Thinking, Numeracy, Reading

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QC

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yes

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Skills

 

Performance Criteria

Evidence of Attainment

E-19.01.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

E-19.01.02P

conduct sensory inspections

sensory inspections are conducted to identify system faults

E-19.01.03P

perform required tests and readings

tests and readings are performed as indicated by system faults

E-19.01.04P

identify source of performance issues

source of performance issues are identified by evaluating information

E-19.01.05P

evaluate performance of system

performance of system is evaluated against design requirements

E-19.01.06P

locate and identify worn, faulty and missing components

worn, faulty and missing components are located and identified

E-19.01.07P

recommend course of action

repair or replacement of components is recommended as required

Range of Variables

tools and equipment include: pitot tubes, multimeters, air-testing equipment, thermometers, stethoscopes, refrigeration gauges, leak detectors

tests and readings include: amperage draws, air pressure readings, vibration, temperature, resistance, voltage, gas pressure, humidity

information includes: history of work done, deficiency report, maintenance records, client feedback, observations, test results

 

Knowledge

 

Learning Outcomes

Learning Objectives

E-19.01.01L

demonstrate knowledge of diagnosing system faults and the associated tools and equipment

define terminology associated with system faults

 

 

identify tools and equipment used to diagnose system faults, and describe their applications, limitations and procedures for use

 

 

identify symptoms of system faults

 

 

identify types of tests and readings required to diagnose system faults

E-19.01.02L

demonstrate knowledge of performing calculations to determine system performance

describe the procedures used to perform calculations to determine system performance

Range of Variables

tools and equipment include: pitot tubes, multimeters, air-testing equipment, thermometers, stethoscopes, refrigeration gauges, leak detectors

symptoms of system faults include: sounds, vibration, odours, heat build-up, increased amperage draw, mould, decreased airflow

tests and readings include: amperage draws, air pressure readings, vibration, temperature, resistance, voltage, gas pressure, humidity

E-19.02 Repairs worn or faulty components

Essential Skills

Document Use, Thinking, Numeracy

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NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

NV

yes

NV

no

yes

yes

yes

yes

NV

NV

NV

 

Skills

 

Performance Criteria

Evidence of Attainment

E-19.02.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

E-19.02.02P

order components

components are ordered according to job requirements

E-19.02.03P

shut off utility services to the appliance

utility services to the appliance are shut off according to job requirements and safety procedures

E-19.02.04P

disassemble equipment and components

equipment and components are disassembled in required sequence according to job requirements

E-19.02.05P

replace and modify faulty and obsolete components

faulty and obsolete components are replaced and modified if required

E-19.02.06P

reassemble and tighten components

components are reassembled and tightened according to manufacturers’ specifications

E-19.02.07P

perform tests and readings

tests and readings are performed to verify that system is operating according to job requirements

E-19.02.08P

prepare service history

service history is recorded in logbook according to job standards

Range of Variables

tools and equipment include: hand tools, portable power tools, diagnostic equipment

components include: fan belts, motors, isolators, pulleys, coils, fasteners, ductwork, batteries, controls

utility services include: gas, electrical, water

tests and readings include: amperage draws, air pressure readings, filter conditions

 

Knowledge

 

Learning Outcomes

Learning Objectives

E-19.02.01L

demonstrate knowledge of procedures for repairing worn or faulty components and the associated tools and equipment

define terminology associated with the repair of worn or faulty components

 

 

identify tools and equipment used to repair worn or faulty components , and describe their applications, limitations and procedures for use

 

 

identify considerations for the repair of worn or faulty components

 

 

describe the procedures used to repair worn or faulty components

E-19.02.02L

demonstrate knowledge of safe work practices and procedures pertaining to the repair of worn or faulty components

identify hazards and describe safe work practices and procedures pertaining to the repair of worn or faulty components

E-19.02.03L

demonstrate knowledge of codes, regulations and trade standards pertaining to the repair of worn or faulty components

identify codes, regulations and trade standards pertaining to the repair of worn or faulty components

E-19.02.04L

demonstrate knowledge of electrical components and equipment

identify electrical devices and describe their purpose

E-19.02.05L

demonstrate knowledge of performing calculations to determine system performance

describe the procedures used to perform calculations to determine system performance

Range of Variables

components include: fan belts, motors, isolators, pulleys, coils, fasteners, ductwork, batteries, controls

tools and equipment include: hand tools, portable power tools, diagnostic equipment

considerations include: type of replacement components, manufacturers’ specifications, location of components, downtime during repair

trade standards include: SMACNA, ASHRAE, ANSI, NBC, CSA, Health Canada, TSB

electrical devices include: circuit breakers, disconnects, overload heaters, GFI, fuses, PLC, motors, variable speed drives (VSD), flow switches, thermostats

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