Major Work Activity B – Performs fabrication

Task B-5 Performs pattern development

Task Descriptor

Pattern development is the starting point of fabrication and one of the most important steps. Sheet metal workers develop a pattern by hand or computer using one or more of the four methods of layout to build a finished product. They need to be able to identify which method to use.

B-5.01 Develops patterns using simple and straight line layout

Essential Skills

Numeracy, Thinking, Document Use

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Performance Criteria

Evidence of Attainment

B-5.01.01P

visualize finished product in three dimensions

finished product is visualized in three dimensions

B-5.01.02P

determine cut size of blank piece

cut size of blank piece is determined while allowing for seams and edges and to minimize waste

B-5.01.03P

mark material

material is marked to identify seams and bend marks

B-5.01.04P

mark braking lines and braking diagrams on pattern

braking lines and braking diagrams on pattern are marked for future forming according to order of operation

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-5.01.01L

demonstrate knowledge of simple and straight line layout, its applications and associated calculations

define terminology associated with simple and straight line layout

 

 

identify the types of basic patterns and fittings that require simple and straight line layout

 

 

identify calculations used in simple and straight line layout

 

 

describe the procedures used to perform calculations used in simple and straight line layout

B-5.01.02L

demonstrate knowledge of basic pattern development using simple layout

describe the procedures used to develop basic patterns using simple and straight line layout

Range of Variables

procedures used include: determining views, labelling lines and points, preparing patterns, determining true length of lines, determining types of seams, joints and edges, calculating allowances, determining stretch-outs, checking pattern accuracy, cutting pattern, labelling pieces

B-5.02 Develops patterns using parallel line method

Essential Skills

Numeracy, Thinking, Document Use

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Skills

 

Performance Criteria

Evidence of Attainment

B-5.02.01P

visualize finished product in three dimensions

finished product is visualized in three dimensions

B-5.02.02P

develop plan and elevation views

plan and elevation views required for fitting are developed according to drawings and dimensions

B-5.02.03P

divide plan and elevation into equal parts

plan and elevation is divided into equal parts to achieve required accuracy

B-5.02.04P

calculate stretch-out

stretch-out is calculated according to required dimensions

B-5.02.05P

divide stretch-out lengths into equal parts

stretch-out lengths are divided into equal parts, and spaced according to developed plan and elevation views

B-5.02.06P

connect points to finish pattern

points to finish pattern are connected and allowances for seams and edges are added

B-5.02.07P

mark forming lines and forming diagrams on pattern

forming lines and forming diagrams are marked on pattern for future forming and according to order of operations

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-5.02.01L

demonstrate knowledge of parallel line development for round duct fittings, its applications and associated calculations

define terminology associated with parallel line development for round duct fittings

 

 

describe the types of round duct fittings that require parallel line development

 

 

identify calculations used in parallel line development for round duct fittings

 

 

describe the procedures used to perform calculations used in parallel line development for round duct fittings

B-5.02.02L

demonstrate knowledge of the procedures used to develop and fabricate round duct fittings using parallel line development

describe the procedures used to develop and fabricate round duct fittings using parallel line development

B-5.02.03L

demonstrate knowledge of parallel line development for architectural applications and its associated calculations

define terminology associated with parallel line development for architectural applications

 

 

identify the types of fittings and components for architectural applications that require parallel line development

 

 

identify calculations used in parallel line development for architectural applications

 

 

describe the procedures used to perform calculations used in parallel line development for architectural applications

B-5.02.04L

demonstrate knowledge of the procedures used to develop patterns for advanced or complex fittings for architectural applications using parallel line development

describe the procedures used to develop patterns for architectural applications using parallel line development

Range of Variables

types of round duct fittings include: tee, round elbow, round offsets

procedures used include: determining views, labelling lines and points, preparing patterns, determining true length of lines, determining types of seams, joints and edges, calculating allowances, determining stretch-outs, checking pattern accuracy, cutting pattern, labelling pieces

types of fittings and components for architectural applications include: copings, gutters, mitred flashings, skylights, finials

B-5.03 Develops patterns using radial line method

Essential Skills

Numeracy, Thinking, Document Use

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Skills

 

Performance Criteria

Evidence of Attainment

B-5.03.01P

visualize finished product in three dimensions

finished product is visualized in three dimensions

B-5.03.02P

develop plan and elevation views

plan and elevation views required for fittings are developed according to drawings and dimensions

B-5.03.03P

find common apex

common apex is found using layout tools and mathematical formulas

B-5.03.04P

calculate circumference stretch-out

circumference stretch-out is calculated

B-5.03.05P

divide stretch-out lengths into equal parts

stretch-out lengths are divided into equal parts, spaced according to the dimension of the fitting, and plan and elevation views are developed

B-5.03.06P

transfer points from plan and elevation views to pattern

points from plan and elevation views are transferred to pattern, and allowances are added for seams and edges

B-5.03.07P

connect points to finish pattern

points to finish pattern are connected according to layout

B-5.03.08P

mark forming lines and forming diagrams on pattern

forming lines and forming diagrams are marked on pattern for future forming according to order of operations

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-5.03.01L

demonstrate knowledge of radial line development for right cones, its applications and associated calculations

define terminology associated with radial line development for right cones

 

 

identify calculations used in radial line development for right cones

 

 

describe the procedures used to perform calculations used in radial line development for right cones

B-5.03.02L

demonstrate knowledge of the procedures used to develop patterns for fittings based on right cones using radial line development

describe the procedures used to develop patterns for fittings based on right cones using radial line development

B-5.03.03L

demonstrate knowledge of radial line development for oblique fittings and components and its associated calculations

define terminology associated with radial line development for oblique fittings and components

 

 

identify the types of oblique fittings and components that require radial line development

 

 

identify calculations used in radial line development for oblique fittings and components

 

 

describe the procedures used to perform calculations used in radial line development for oblique fittings and components

B-5.03.04L

demonstrate knowledge of the procedures used to develop patterns for oblique fittings and components using radial line development

describe the procedures used to develop patterns for oblique fittings and components using radial line development

Range of Variables

procedures used to develop patterns include: determining views, labelling lines and points, preparing patterns, determining true length of lines, determining types of seams, joints and edges, calculating allowances, determining stretch-outs, checking pattern accuracy, cutting pattern, labelling pieces

B-5.04 Develops patterns using triangulation method

Essential Skills

Numeracy, Thinking, Document Use

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Skills

 

Performance Criteria

Evidence of Attainment

B-5.04.01P

visualize finished product in three dimensions

finished product is visualized in three dimensions

B-5.04.02P

develop plan and elevation views

plan and elevation views required for fittings are developed according to drawings and dimensions

B-5.04.03P

find true lengths

true lengths are found using the two known points and according to dimensions and drawings

B-5.04.04P

lay out flat pattern

flat pattern is laid out and transverse joint and longitudinal seam allowances are allowed for according to shop standards and specifications

B-5.04.05P

connect points to finish pattern

points to finish pattern are connected using layout tools and according to layout

B-5.04.06P

mark forming lines and forming diagrams on pattern

forming lines and forming diagrams are marked on pattern for future forming according to order of operation

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-5.04.01L

demonstrate knowledge of triangulation method from plan view, its applications and associated calculations

define terminology associated with the triangulation method from plan view

 

 

describe the types of fittings that require triangulation method from plan view

B-5.04.02L

demonstrate knowledge of the procedures used to develop patterns for fittings using triangulation method from plan view

identify calculations used in the triangulation method from plan view and describe the procedures used to perform them

 

 

describe the procedures used to develop patterns for fittings using triangulation method from plan view

B-5.04.03L

demonstrate knowledge of triangulation method from elevation, its applications and associated calculations

define terminology associated with the triangulation method from elevation

 

 

identify the types of fittings that require triangulation method from elevation

B-5.04.04L

demonstrate knowledge of the procedures used to develop patterns for advanced or complex fittings using triangulation method from elevation

identify calculations used in the triangulation method from elevation and describe the procedures used to perform them

 

 

describe the procedures used to develop patterns for fittings and components using triangulation method from elevation

Range of Variables

types of fittings that require triangulation method from plan view include: transitions, tapers, square-to rounds

procedures used to develop patterns for fittings include: determining views, labelling lines and points, preparing patterns, determining true length of lines, determining types of seams, joints and edges, calculating allowances, determining stretch-outs, checking pattern accuracy, cutting pattern, labelling pattern

B-5.05 Uses computer technology for pattern development

Essential Skills

Document Use, Digital Technology, Thinking

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Performance Criteria

Evidence of Attainment

B-5.05.01P

visualize finished product in three dimensions

finished product is viewed in three dimensions

B-5.05.02P

select required product to be developed from computer database

required product to be developed is selected from computer database

B-5.05.03P

input dimensions into computer

dimensions are input into computer based on type and size of finished product

B-5.05.04P

select joint and seam information from computer database

joint and seam information is selected from computer database according to finished product requirements

B-5.05.05P

label blank pieces with forming information

blank pieces are labelled with forming information according to drawing and dimensions

Range of Variables

forming information includes: layout and assembly of pieces, braking lines, seams, allowances, joints, gauges

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-5.05.01L

demonstrate knowledge of computer technology used for pattern development and layout

describe the procedures used to perform pattern development using computer technology

B-5.05.02L

demonstrate knowledge of basic pattern development and layout

define terminology associated with pattern development and layout

 

 

identify layout tools and describe their applications and procedures for use

 

 

identify layout methods and describe their applications

Task B-6 Fabricates sheet metal components for air and material handling systems

Task Descriptor

Fabrication of air and material handling systems is the process of producing finished ductwork or fittings from a flat pattern (using simple, straight, radial, triangulation or parallel line pattern development techniques) or sheet using various tools.

B-6.01 Cuts ductwork, fittings and components

Essential Skills

Numeracy, Document Use, Thinking

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Skills

 

Performance Criteria

Evidence of Attainment

B-6.01.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

B-6.01.02P

verify measurements

measurements are verified according to seam allowances and duct length

B-6.01.03P

create cut list

cut list is created according to drawing to minimize waste

B-6.01.04P

cut blanks

blanks are cut according to cut list

B-6.01.05P

scribe allowances

allowances are scribed for transverse, mitred and longitudinal seams

B-6.01.06P

notch material

material is notched according to seam allowances and pattern

B-6.01.07P

mark forming lines and forming diagrams on pieces

forming lines and forming diagrams are marked on pieces for future forming according to order of operation

Range of Variables

tools and equipment include: snips, shears, grinders, saws, marking tools, notchers

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-6.01.01L

demonstrate knowledge of the procedures used to fabricate ductwork and fittings

define terminology associated with fabrication

 

 

interpret information pertaining to the fabrication of sheet metal components found on drawings and specifications

 

 

identify tools and equipment used to fabricate sheet metal components and describe their applications and procedures for use

 

 

identify types of materials used to fabricate sheet metal components and describe their characteristics and applications

 

 

identify and describe sheet metal components associated with air and material handling systems

 

 

identify considerations and requirements when fabricating sheet metal components for air and material handling systems

B-6.01.02L

demonstrate knowledge of codes and regulations pertaining to the fabrication of sheet metal components

identify codes and regulations pertaining to the fabrication of sheet metal components

B-6.01.03L

demonstrate knowledge of the procedures used to cut ductwork, fittings and components

identify tools used to cut ductwork, fittings and components and describe their applications and procedures for use

B-6.01.04L

demonstrate knowledge of safe work practices and procedures pertaining to cutting ductwork, fittings and components

identify hazards and describe safe work practices and procedures associated with cutting ductwork, fittings and components

B-6.01.05L

demonstrate knowledge of calculations required to measure ductwork, fittings and components

calculate measurements required for seam allowances according to materials handling requirements

Range of Variables

tools and equipment include: snips, shears, grinders, saws, marking tools, notchers

sheet metal components associated with air and material handling systems include: ductwork, fittings, dampers, fire dampers, flexible connections, hangers, equipment supports/bases, louvers, attenuators (silencers), blast gates, clean-outs, access doors, plenums

considerations and requirements include: load bearing capacities, system specifications, environmental conditions, architectural conditions

codes and regulations include: SMACNA, American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), National Building Code (NBC), National Fire Protection Association (NFPA), AHJ

B-6.02 Forms ductwork, fittings and components

Essential Skills

Numeracy, Document Use, Thinking

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Skills

 

Performance Criteria

Evidence of Attainment

B-6.02.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

B-6.02.02P

examine forming diagrams

forming diagrams are examined to establish order of operations

B-6.02.03P

cross-brake or bead pieces

pieces are cross-broken or beaded to strengthen piece and eliminate vibration and noise

B-6.02.04P

form longitudinal seams

longitudinal seams are formed according to forming diagram and scribes

B-6.02.05P

form transverse seams

transverse seams are formed according to forming diagram and scribes

B-6.02.06P

identify types of duct reinforcement

type of duct reinforcement are identified according to SMACNA and job specifications

Range of Variables

tools and equipment include: brakes, roll formers, rolls, stakes

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-6.02.01L

demonstrate knowledge of the procedures used to form ductwork, fittings and components

define terminology associated with forming ductwork, fittings and components

 

 

interpret information pertaining to the forming of ductwork, fittings and components found on drawings and specifications

 

 

identify tools and equipment used to form ductwork, fittings and components , and describe their applications, limitations and procedures for use

 

 

identify considerations and requirements when forming ductwork, fittings and components for air and material handling systems

 

 

identify types of seams and joints for forming ductwork, fittings and components and describe the procedures used to produce them

 

 

identify types of edges for fabrication of ductwork and fittings, and describe the procedures used to produce them

 

 

identify types of fastening methods used to fabricate ductwork, fittings and components and describe their associated procedures

 

 

identify types of duct reinforcement

 

 

describe the procedures used to fabricate ductwork, fittings and components

B-6.02.02L

demonstrate knowledge of safe work practices pertaining to forming ductwork, fittings and components

identify hazards and describe safe work practices associated with forming ductwork, fittings and components

 

 

identify codes and regulations pertaining to the fabrication of sheet metal components

B-6.02.03L

demonstrate knowledge of metallurgic principles

identify types of metals and describe their applications

 

 

identify types of surface finishes and describe their applications

 

 

identify methods used to work with metals

Range of Variables

components include: turning vanes, splitter vanes, flex connectors, access doors

tools and equipment include: brakes, roll formers, rolls, stakes

considerations and requirements include: load bearing capacities, system specifications, environmental conditions

types of seams and joints include: longitudinal, Pittsburgh Locks, groove seams, acme locks, snap/button locks, transverse, slip & drive, TDC/TDF, companion flanges

types of fastening methods include: mechanical, adhesives, welding

types of metals include: steel (hot rolled, cold rolled, coated), copper, brass, aluminum, stainless steel

types of surface finishes include: mill, brushed, mirrored, dull

methods used to work with metals include: forming, cutting/shearing, punching, drilling, joining

B-6.03 Insulates ductwork, fittings and components

Essential Skills

Numeracy, Document Use, Reading

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Skills

 

Performance Criteria

Evidence of Attainment

B-6.03.01P

select and use tools and equipment

tools and equipment are selected and used according to job specifications

B-6.03.02P

select insulation thicknesses, properties and types

insulation thicknesses, properties and types are selected according to job specifications

B-6.03.03P

measure and cut insulation

insulation is measured and cut according to type and thickness

B-6.03.04P

select fastening method

fastening method is selected according to job specifications

B-6.03.05P

seal cut edges of insulation

edges of cut insulation are sealed according to job specifications

B-6.03.06P

apply insulation

insulation is applied using selected fastening method and according to job specifications

B-6.03.07P

apply perforated metal

perforated metal is applied according to specifications using application methods

B-6.03.08P

install internal supports

internal supports are installed according to job requirements

B-6.03.09P

apply nosing

nosing is applied according to specifications using application methods

B-6.03.10P

ensure work area is ventilated and PPE is used

work area is ventilated according to regulations and PPE is used according to job requirements

Range of Variables

tools and equipment include: knives, tape measure, straight edge, pin spotter

fastening method includes: adhesives, pins, foil tape

application methods include: screws, rivets

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-6.03.01L

demonstrate knowledge of the procedures used to insulate ductwork, fittings and components

identify types and properties of insulation used for insulating ductwork, fittings and components

 

 

identify tools and equipment used to insulate ductwork, fittings and components and describe their applications, limitations and procedures for use

 

 

interpret information pertaining to the insulation of ductwork, fittings and components found on drawings and specifications

B-6.03.02L

demonstrate knowledge of safe work practices and procedures pertaining to insulating ductwork, fittings and components

identify hazards and describe safe work practices and procedures associated with insulating ductwork, fittings and components

B-6.03.03L

demonstrate knowledge of metals and their properties, characteristics and applications

identify types of metals and describe their applications

B-6.03.04L

demonstrate knowledge of standards pertaining to insulating ductwork, fittings and components

identify standards pertaining to the use of insulation pertaining to ductwork, fittings and components

Range of Variables

components include: turning vanes, splitter vanes, flex connectors, access/plenum doors, attenuators (silencers)

tools and equipment include: knives, tape measure, straight edge, pin spotter

types of metals include: steel (hot rolled, cold rolled, coated), copper, brass, aluminum, cast iron, stainless steel

B-6.04 Assembles ductwork, fittings and components

Essential Skills

Numeracy, Thinking, Document Use

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Skills

 

Performance Criteria

Evidence of Attainment

B-6.04.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

B-6.04.02P

use welding equipment for assembly

welding equipment is used for assembly according to job specifications and requirements

B-6.04.03P

select and use fasteners

fasteners are selected and used according to job specifications

B-6.04.04P

select and use sealants

sealants are selected and used according to job specifications

B-6.04.05P

refer to labels and diagrams

labels and diagrams are referred to for order of assembly and orientation of pieces

B-6.04.06P

align and fasten pieces

pieces are aligned and fastened according to locks and seams

B-6.04.07P

install or form transverse joints

transverse joints are installed or formed according to standards, job requirements and specifications

B-6.04.08P

assemble flexible connectors

flexible connectors are assembled using glue and/or staples according to manufacturers’ recommendations

B-6.04.09P

install components

components are installed according to standards, job requirements and specifications

Range of Variables

tools and equipment include: hammers, setting tools, screwdrivers, welders, drills

fasteners include: rivets, spot welds, screws

components include: turning vanes, splitter vanes, flex connectors, access doors, burglar bars

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-6.04.01L

demonstrate knowledge of the procedures used to assemble ductwork, fittings and components

identify tools and equipment used to assemble ductwork, fittings and components , and describe their applications, limitations and procedures for use

 

 

interpret information pertaining to the assembly of ductwork, fittings and components , found on drawings and specifications

 

 

identify types of materials used to assemble ductwork, fittings and components , and describe their characteristics and applications

B-6.04.02L

demonstrate knowledge of welding equipment, its application, maintenance and procedures for use

identify types of welding equipment required for assembling ductwork, fittings and components

B-6.04.03L

demonstrate knowledge of safe work practices and procedures pertaining to the assembly of ductwork, fittings and components

identify hazards and describe safe work practices and procedures associated with assembling ductwork, fittings and components

B-6.04.04L

demonstrate knowledge of industry standards pertaining to the assembly of ductwork, fittings and components

identify industry standards pertaining to the assembly of ductwork, fittings and components

Range of Variables

components include: turning vanes, splitter vanes, flex connectors, access doors, burglar bars

tools and equipment include: hammers, setting tools, screwdrivers, welders, drills

B-6.05 Fabricates dampers

Essential Skills

Numeracy, Document Use, Thinking

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Skills

 

Performance Criteria

Evidence of Attainment

B-6.05.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

B-6.05.02P

determine type of damper required

type of damper required is determined according to specifications

B-6.05.03P

measure and size damper

damper is measured and sized according to application

B-6.05.04P

select hardware required for damper

hardware required for damper is selected according to specifications

B-6.05.05P

cut and form damper blades and body

damper blades and body are cut and formed according to regulations and job specifications

B-6.05.06P

assemble blades, hardware and body

blades, hardware and body are assembled according to damper type

B-6.05.07P

verify damper operation

damper operation is verified according to orientation and blade movement

Range of Variables

tools and equipment include: drills, snips, screwdrivers, punch, brakes, welder

types of dampers include: splitter, opposed blade damper (OBD), parallel blade, blast gate

hardware includes: quadrant arms, linkages, ball joints

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-6.05.01L

demonstrate knowledge of the procedures used to fabricate dampers

identify tools and equipment used to fabricate dampers, and describe their applications, limitations and procedures for use

 

 

interpret information pertaining to the fabrication of dampers found on drawings and specifications

 

 

identify types of materials used to fabricate dampers and describe their characteristics and applications

B-6.05.02L

demonstrate knowledge of safe work practices and procedures pertaining to the fabrication of dampers

identify hazards and describe safe work practices and procedures associated with fabricating dampers

B-6.05.03L

demonstrate knowledge of calculations related to dampers

explain calculations related to damper fabrication

Range of Variables

tools and equipment include: drills, snips, screwdrivers, punch, brakes, welder

calculations related to dampers include: frame size, bend allowances, number of blades, material thickness

B-6.06 Fabricates hanger systems, supports and bases

Essential Skills

Numeracy, Reading, Thinking

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Skills

 

Performance Criteria

Evidence of Attainment

B-6.06.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

B-6.06.02P

confirm size and weight of equipment and materials to be supported

size and weight of equipment and materials to be supported are confirmed according to manufacturers’ specifications and trade standards

B-6.06.03P

confirm materials and components

materials and components are confirmed based on isolation and seismic restraint requirements and according to job specifications

B-6.06.04P

select hangers and supports

hangers and supports are selected for size and load of air and material handling systems according to job specifications, industry standards and jurisdictional regulations

B-6.06.05P

confirm number of hangers

required number and spacing of hangers for specified length of air and material handling systems are confirmed according to trade standards and specifications

B-6.06.06P

confirm location for required installation

location is confirmed according to drawings and manufacturers’ specifications

B-6.06.07P

perform layout for hanger systems, supports and bases

hanger systems, supports and bases are laid out

B-6.06.08P

pre-drill holes for mounting hanger systems, supports and bases

holes for mounting hanger systems, supports and bases are pre-drilled according to job specifications

B-6.06.09P

assemble components of hanger systems, supports and bases

components of hanger systems, supports and bases are assembled according to manufacturers’ specifications and drawings

Range of Variables

tools and equipment include: tape measures, welding equipment, drills, snips, abrasive cut-off saws, hack saws, wire cutters, rod cutter

trade standards include: SMACNA, ASHRAE, NBC, Canadian Welding Bureau (CWB)

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-6.06.01L

demonstrate knowledge of the procedures used to fabricate hanger systems, supports and bases

identify tools and equipment used to fabricate hanger systems, supports and bases, and describe their applications, limitations and procedures for use

 

 

interpret information pertaining to the fabrication of hanger systems, supports and bases found on drawings and specifications

 

 

identify types of materials used to fabricate hanger systems, supports and bases, and describe their characteristics and applications

 

 

identify size and weight of equipment and materials to be supported according to manufacturers’ specifications

B-6.06.02L

demonstrate knowledge of safe work practices and procedures pertaining to the fabrication of hanger systems, supports and bases

identify hazards and describe safe work practices and procedures associated with fabricating hanger systems, supports and bases

B-6.06.03L

demonstrate knowledge of drawing interpretation

lay out and fabricate hanger systems, supports and bases from drawings

 

 

determine location for installation from drawings

B-6.06.04L

demonstrate knowledge of trade standards pertaining to the fabrication of hanger systems, supports and bases

identify trade standards pertaining to the fabrication of hanger systems, supports and bases

Range of Variables

tools and equipment include: tape measures, welding equipment, drills, snips, abrasive cut-off saws, hack saws, wire cutters, rod cutter

trade standards include: SMACNA, ASHRAE, NBC, Canadian Welding Bureau (CWB)

Task B-7 Fabricates flashing, roofing, sheeting and cladding

Task Descriptor

Flashing, roofing, sheeting and cladding are fabricated to provide protection and aesthetics to structures. Fabrication of flashing, roofing (and roofing drainage systems), sheeting and cladding is the process of producing finished products from a flat pattern or sheet using a variety of tools.

B-7.01 Cuts metal for flashing, roofing, sheeting and cladding

Essential Skills

Numeracy, Thinking, Document Use

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PE

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QC

ON

MB

SK

AB

BC

NT

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NU

yes

yes

NV

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

 

Skills

 

Performance Criteria

Evidence of Attainment

B-7.01.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

B-7.01.02P

select seam type

seam type is selected according to strength, aesthetics, type of material being used and job specifications

B-7.01.03P

calculate and measure material

material is calculated and measured, according to factors

B-7.01.04P

calculate size of area to be covered

size of area to be covered is calculated to determine material required and to minimize waste

B-7.01.05P

shear material to blank size

material is sheared to blank size according to job requirements

B-7.01.06P

notch material

material is notched according to selected seams, joints and edges

Range of Variables

tools and equipment include: tape measures, snips, shears

factors include: expansion, contraction, seams, joints, bend allowances

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-7.01.01L

demonstrate knowledge of the procedures used to cut metal for flashing, roofing, sheeting and cladding

identify tools and equipment used to cut metal for flashing, roofing, sheeting and cladding, and describe their applications and procedures for use

 

 

identify types of seams used for flashing, roofing, sheeting and cladding installations

B-7.01.02L

demonstrate knowledge of safe work practices and procedures pertaining to cutting metal for flashing, roofing, sheeting and cladding

identify hazards and describe safe work practices and procedures associated with cutting metal for flashing, roofing, sheeting and cladding

B-7.01.03L

demonstrate knowledge of calculations required to measure material for cutting

calculate and measure area to be covered

 

 

calculate and measure material to be cut

Range of Variables

tools and equipment include: tape measures, snips, shears

B-7.02 Forms flashing, roofing, sheeting and cladding

Essential Skills

Numeracy, Document Use, Thinking

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

NV

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

 

Skills

 

Performance Criteria

Evidence of Attainment

B-7.02.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

B-7.02.02P

mark forming lines and diagrams on pieces

forming lines and diagrams on pieces are marked

B-7.02.03P

bend or roll material

material is bent or rolled according to forming lines and diagrams

B-7.02.04P

confirm sealing and joining methods required

sealing and joining methods are confirmed according to job specifications

Range of Variables

tools and equipment include: brakes, rolls, stakes

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-7.02.01L

demonstrate knowledge of procedures used for forming flashing, roofing, sheeting and cladding

define terminology associated with flashing, roofing, sheeting and cladding

 

 

identify types of materials used in forming flashing, roofing, sheeting and cladding

 

 

identify tools and equipment used to form flashing, roofing, sheeting and cladding, and describe their applications, limitations and procedures for use

 

 

describe the procedures used to form flashing, roofing, sheeting and cladding , and their associated components

 

 

identify types of sealing and joining methods

B-7.02.02L

demonstrate knowledge of safe work practices and procedures pertaining to forming flashing, roofing, sheeting and cladding

identify hazards and describe safe work practices and procedures associated with forming flashing, roofing, sheeting and cladding

Range of Variables

tools and equipment include: brakes, rolls, stakes

procedures used to form flashing, roofing, sheeting and cladding include: layout, determine seam, cut, form

types of sealing and joining methods include: caulking, soldering

Task B-8 Fabricates specialty products

Task Descriptor

This is the process of producing finished specialty products from designs. Specialty products may include kitchen equipment, medical facility products, food processing equipment, pharmaceutical laboratory products, decorative accessories, plastic and marine products.

B-8.01 Cuts material for specialty products

Essential Skills

Numeracy, Thinking, Document Use

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PE

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QC

ON

MB

SK

AB

BC

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YT

NU

yes

yes

NV

yes

NV

yes

yes

yes

yes

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NV

 

Skills

 

Performance Criteria

Evidence of Attainment

B-8.01.01P

select and use tools and equipment

tools and equipment for cutting material is selected and used according to job requirements

B-8.01.02P

select material

material is selected according to drawings and specifications

B-8.01.03P

select fabrication methods

fabrication methods are selected according to drawings and specifications

B-8.01.04P

calculate and measure material

material is calculated according to considerations

B-8.01.05P

shear and cut material

material is sheared and cut according to industry standards

B-8.01.06P

notch material

material is notched according to allowances

B-8.01.07P

mark braking lines and diagrams

braking lines and diagrams are marked according to allowances

Range of Variables

tools and equipment include: tape measures, snips, shears, grinders, abrasive cut-off saws, CNC machine (plasma/router)

material includes: plastic, polyvinyl chloride (PVC)-coated, stainless steel, copper, brass, black iron, aluminum, composites

considerations include: expansion, contraction, seam allowances, bend allowances

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-8.01.01L

demonstrate knowledge of specialty products and their applications

define terminology associated with specialty products

 

 

identify tools and equipment used to fabricate specialty products and describe their applications, limitations and procedures for use

 

 

identify types of specialty products and describe their applications

B-8.01.02L

demonstrate knowledge of industry standards pertaining to specialty products

identify industry standards pertaining to the fabrication of specialty products

B-8.01.03L

demonstrate knowledge of the procedures used to cut material for specialty products

identify cutting tools and equipment and describe their applications and procedures for use

B-8.01.04L

demonstrate knowledge of safe work practices and procedures pertaining to cutting material for specialty products

identify hazards and describe safe work practices and procedures associated with cutting material for specialty products

B-8.01.05L

demonstrate knowledge of calculations required to measure material for cutting

calculate and measure material to be cut

B-8.01.06L

demonstrate knowledge of materials and their properties, characteristics and applications

define terminology associated with metallurgy and associated materials

 

 

describe the properties of materials

 

 

describe identification systems for material

B-8.01.07L

demonstrate knowledge of metallurgic principles

describe the effects metal working has on metallurgic properties

 

 

identify practices that can create problems when working with metals and describe the procedures used to prevent or correct these problems

Range of Variables

tools and equipment include: tape measures, snips, shears, grinders, abrasive cut-off saws, CNC machine (plasma/router)

types of specialty products include: kitchen, medical, food processing, pharmaceutical, laboratory, decorative, underground ductwork, marine

material includes: plastic, polyvinyl chloride (PVC)-coated, stainless steel, copper, brass, black iron, aluminum, composites

B-8.02 Forms specialty products

Essential Skills

Numeracy, Document Use, Thinking

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NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

NV

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

 

Skills

 

Performance Criteria

Evidence of Attainment

B-8.02.01P

select and use tools and equipment

tools and equipment for forming specific material are selected and used according to job requirements

B-8.02.02P

use specialized procedures for forming specialty products

specialized procedures for forming specialty products are used according to industry standards

B-8.02.03P

plan and follow order of operations for forming materials

order of operations for forming materials is planned and followed

B-8.02.04P

bend or roll material according to forming lines and diagrams

material is bent or rolled according to forming lines and diagrams

Range of Variables

tools and equipment include: brakes, rolls, stakes, hammers, welders

specific material includes: plastic, PVC-coated, stainless steel, copper, brass, aluminum, black iron (hot rolled/cold rolled), composite

specialized procedures include: pre-heating material for bending, annealing to relieve stress

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-8.02.01L

demonstrate knowledge of the procedures used to form specialty products

define terminology associated with specialty products

 

 

identify tools and equipment used to form specialty products and describe their applications, limitations and procedures for use

 

 

identify types of specialty products and describe their applications

 

 

identify types of materials used in forming specialty products and components, and describe their applications

 

 

describe the procedures used to fabricate specialty products and their associated components

B-8.02.02L

demonstrate knowledge of safe work practices and procedures pertaining to forming specialty products

identify hazards and describe safe work practices and procedures associated with forming specialty products

B-8.02.03L

demonstrate knowledge of drawing interpretation

interpret information pertaining to the forming of specialty products found on drawings and specifications

B-8.02.04L

demonstrate knowledge of considerations pertaining to forming specialty products

identify considerations pertaining to the forming of specialty products

Range of Variables

tools and equipment include: brakes, rolls, stakes, hammers, welders

types of specialty products include: kitchen, medical, food processing, pharmaceutical laboratory, decorative, marine, awnings, signage

types of materials used in forming specialty products include: ferrous, non-ferrous, plastics/PVC, composites

procedures used to fabricate specialty products and their associated components include: handling, designing, cutting, forming, assembling, joining, finishing

considerations include: manufacturers’ specifications, environmental regulations, sanitation, AHJ, SMACNA, ASHRAE, NFPA

B-8.03 Assembles specialty products

Essential Skills

Thinking, Document Use, Numeracy

NL

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PE

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QC

ON

MB

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AB

BC

NT

YT

NU

yes

yes

NV

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

 

Skills

 

Performance Criteria

Evidence of Attainment

B-8.03.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

B-8.03.02P

select and use fasteners

fasteners are selected and used according to material and specifications

B-8.03.03P

assemble product components

product components are assembled according to drawings and specifications

B-8.03.04P

select and use welding processes and equipment

welding processes and equipment are selected according to job requirements and specifications

Range of Variables

tools and equipment include: welding equipment, soldering irons, drills

fasteners include: rivets, screws, nuts and bolts

welding processes include: GMAW, SMAW, GTAW, oxy-fuel, brazing, solder, plastic welding

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-8.03.01L

demonstrate knowledge of the procedures used to assemble specialty products

identify tools and equipment used to assemble specialty products, and describe their applications, limitations and procedures for use

 

 

identify types of materials used to assemble specialty products, and describe their characteristics and applications

 

 

interpret information pertaining to the assembly of specialty products, found on drawings and specifications

B-8.03.02L

demonstrate knowledge of safe work practices and procedures pertaining to the assembly of specialty products

identify hazards and describe safe work practices and procedures associated with assembling specialty products

B-8.03.03L

demonstrate knowledge of considerations pertaining to the assembly of specialty products

identify considerations pertaining to the assembly of specialty products

Range of Variables

tools and equipment include: welding equipment, soldering irons, drills

considerations include: manufacturers’ specifications, environmental regulations, sanitation, AHJ, SMACNA, ASHRAE, NFPA

B-8.04 Finishes specialty products

Essential Skills

Continuous Learning, Document Use, Thinking

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

NV

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

 

Skills

 

Performance Criteria

Evidence of Attainment

B-8.04.01P

select and use tools and equipment

tools and equipment are selected and used according to job requirements

B-8.04.02P

finish product using surface finishing methods

product is finished using surface finishing methods to achieve surface finish according to specifications and job requirements

B-8.04.03P

identify and correct deficiencies in surface finishing methods

deficiencies in surface finishing methods are identified and corrected

Range of Variables

tools and equipment include: buffers, grinders, files, chemical compounds

surface finishing methods include: grinding, filing, buffing, chemical compounds, sealants

 

Knowledge

 

Learning Outcomes

Learning Objectives

B-8.04.01L

demonstrate knowledge of the procedures used to finish specialty products

identify tools and equipment used to finish specialty products and describe their applications, limitations and procedures for use

 

 

identify types of materials used to finish specialty products, and describe their characteristics and applications

 

 

identify types of surface finishing products and describe their characteristics and applications

B-8.04.02L

demonstrate knowledge of the procedures used to interpret and extract information from drawings

interpret and extract information from drawings and specifications

B-8.04.03L

demonstrate knowledge of safe work practices and procedures pertaining to finishing specialty products

identify hazards and describe safe work practices and procedures associated with forming specialty products

B-8.04.04L

demonstrate knowledge of inspection procedures

describe the procedures used to inspect finished specialty products and recognize deficiencies

B-8.04.05L

demonstrate knowledge of considerations pertaining to finishing specialty products

identify considerations pertaining to the finishing of specialty products

Range of Variables

tools and equipment include: buffers, grinders, files, chemical compounds

types of materials include: ferrous, non-ferrous, PVC, composites

considerations include: manufacturers’ specifications, job specifications, environmental regulations, sanitation, AHJ

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