Major Work Activity D – Services material handling / process systems

Task D-15 Services robotics and automated equipment

Task Descriptor

Robotics and automated equipment are machines that can be used in dangerous environments, under heavy loads, high repetition in manufacturing processes. They include a wide range of components and sub-components designated by type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), and brand. They must be installed correctly and maintained properly to provide specialized automated services. Servicing includes installing, diagnosing, maintaining and repairing.

D-15.01 Installs robotics and automated equipment

Essential Skills

Thinking, Numeracy, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-15.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to site and manufacturers’ specifications, and jurisdictional regulations
D-15.01.02P	determine location and elevation for installation	location and elevation for installation is determined according to site and manufacturers’ specifications and engineered drawings
D-15.01.03P	prepare foundation	foundation is prepared according to engineered drawings and manufacturers’ specifications
D-15.01.04P	prepare base, base plates and structure	base, base plates and structure are prepared using *methods* according to site and manufacturers’ specifications and engineered drawings
D-15.01.05P	prepare and inspect *robotics* and *automated equipment*	*robotics* and *automated equipment* are prepared and inspected for installation according to site and manufacturers’ specifications and engineered drawings
D-15.01.06P	position *robotics* and *automated equipment*	*robotics* and *automated equipment* are positioned manually or with rigging, hoisting/lifting and moving equipment according to manufacturers' specifications, engineered drawings and jurisdictional regulations
D-15.01.07P	secure, level and align *robotics* and *automated equipment*	*robotics* and *automated equipment* are secured, leveled and aligned according to site and manufacturers’ specifications, and engineered drawings and jurisdictional regulations
D-15.01.08P	install *auxiliary systems*	*auxiliary systems* are installed according to site and manufacturers’ specifications and engineered drawings, jurisdictional regulations, and procedures
D-15.01.09P	verify complete range of movement	range of movement is checked by performing *tests*
D-15.01.10P	connect *robotics* and *automated equipment* with *controller*	*robotics* and *automated equipment* are connected with *controller* using *components* according to site and manufacturers' specifications, and engineered drawings
D-15.01.11P	install *safety guards* and *safety devices*	*safety guards* and *safety devices* are installed according to site and manufacturers’ specifications, engineered drawings and jurisdictional regulations
D-15.01.12P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation
D-15.01.13P	verify functionality of *safety devices*	*safety device* functionality is verified according to site and manufacturers' specifications, engineered drawings and jurisdictional regulations

Range of Variables

tools and equipment include: rigging and hoisting equipment, hand tools, alignment tools

methods include: installation techniques, alignment

robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, Selective Compliance Assembly Robot Arm (SCARA), side entry

automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)

auxiliary systems include: wire feeders, articulating fingers, filtering systems, tip cleaners, tip changers

tests include: bump (either energized or manual), energized, manual (range of motion, interference)

controllers include: host, network, PLC (programmable logic controller), mainframe

components include: servo motors, fluid power hoses and pistons, sensors, encoders

safety guards include: covers, screens, inspection doors, portals

safety devices include: light curtain, overtravel, overload, heat detectors, emergency stop, laser grids, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
D-15.01.01L	demonstrate knowledge of *robotics* and *automated equipment, their components* and operation	define terminology associated with *robotics* and *automated equipment*
		identify *classifications for* *robotics and automated equipment* and their *components, and auxiliary equipment*, and describe their purpose, applications and operation
D-15.01.02L	demonstrate knowledge of safety practices related to *robotics* and *automated equipment*	identify hazards and describe *safe work practices* associated with *robotics* and *automated equipment*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *robotics* and *automated equipment*
D-15.01.03L	demonstrate knowledge of the procedures used to install *robotics* and *automated equipment*	identify *tools and equipment* used to install *robotics* and *automated equipment* and describe their applications and procedures
		describe the procedures used to install *robotics* and *automated equipment* and their *components*

Range of Variables

robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry

automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)

components include: servo motors, fluid power hoses and pistons, sensors, encoders

classifications for robotics and automated equipment include: type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), brand

auxiliary equipment includes: wire feeders, articulating fingers, filtering systems

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: rigging and hoisting equipment, hand tools, alignment tools

D-15.02 Diagnoses robotics and automated equipment

Essential Skills

Digital Technology, Thinking, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-15.02.01P	obtain a description of the problem and symptoms	description of the problem and symptoms is obtained
D-15.02.02P	perform *sensory inspection* of *robotics* and *automated equipment* for *defects*	*sensory inspection* is performed to determine *next steps*
D-15.02.03P	perform *condition-based monitoring methods* and analysis	*condition-based monitoring methods* and analysis are performed to detect defects not identified through *sensory inspection*
D-15.02.04P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements and manufacturers’ specifications
D-15.02.05P	test and evaluate *robotics* and *automated equipment*	*robotics* and *automated equipment* are tested and evaluated by using specialized equipment and referring to site and manufacturers’ specifications
D-15.02.06P	inspect robotics and automated equipment *components*	robotics and automated equipment *components* are inspected for *defects* and to determine *next steps*
D-15.02.07P	remove and replace *safety guards* and *safety devices*	*safety guards* and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
D-15.02.08P	detect and assess faulty or damaged equipment	faulty or damaged equipment is assessed and detected to determine repair or replacement

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, temperature, looking for excessive wear, stress indications, corrosion and looseness

robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry

automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)

defects include: excessive wear, corrosion, looseness

next steps include: repair, replace, overhaul, adjust, continue operation

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools

components include: servo motors, fluid power hoses and pistons, sensors, encoders

safety guards include: covers, screens, inspection doors and portals

safety devices include: light curtain, overtravel, overload, heat detectors, e-stop, vibration sensors, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
D-15.02.01L	demonstrate knowledge of *robotics* and *automated equipment, their components* and operation	define terminology associated with *robotics* and *automated equipment*
		identify *classifications for* *robotics* and *automated equipment* and their *components* and describe their purpose, applications and operation
D-15.02.02L	demonstrate knowledge of safety practices related to *robotics* and *automated equipment*	identify hazards and describe *safe work practices* associated with *robotics* and *automated equipment*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *robotics and automated equipment*
D-15.02.03L	demonstrate knowledge of the procedures used to diagnose *robotics* and *automated equipment*	identify *tools and equipment* used to maintain *robotics* and *automated equipment* and describe their applications and procedures
		describe the procedures used to inspect *robotics* and *automated equipment* and their components
		describe the procedures used to diagnose *robotics* and *automated equipment* and their components
		identify the factors to consider when determining if *robotics* and *automated equipment* need to be repaired or replaced

Range of Variables

robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry

automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)

components include: servo motors, fluid power hoses and cylinders, sensors, encoders, transducers

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools

D-15.03 Maintains robotics and automated equipment

Essential Skills

Digital Technology, Numeracy, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-15.03.01P	inspect, modify and adjust *robotics* and *automated equipment*	*robotics* and *automated equipment* are inspected, modified and adjusted according to site and manufacturers’ specifications, and to the maintenance schedule using *condition-based monitoring methods*
D-15.03.02P	use *tools and equipment*	*tools and equipment* are used according to job requirements and manufacturers’ specifications
D-15.03.03P	align *components*	*components* are aligned according to manufacturers’ specifications
D-15.03.04P	check coolant and lubricant levels, packing, seals and *safety devices*	coolant and lubricant levels, packing, seals and *safety devices* are checked according to manufacturers’ specifications and maintenance schedule
D-15.03.05P	monitor temperature, vibration, range of movement and pressure	temperature, vibration, range of movement and pressure are monitored according to manufacturers' specifications and maintenance schedule
D-15.03.06P	check automatic bearing and seal lubrication systems	automatic bearing and seal lubrication systems are checked according to site and manufacturers' specifications and maintenance schedule
D-15.03.07P	adjust flow and pressure controls	flow and pressure controls for robotics and automated equipment are adjusted according to manufacturers’ specifications and maintenance schedules
D-15.03.08P	remove and replace *safety guards* and *safety devices*	*safety guards* and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
D-15.03.09P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation
D-15.03.10P	identify faulty or damaged equipment	faulty or damaged equipment is identified to determine repair or replacement according to site specifications
D-15.03.11P	tag and report faulty or damaged equipment	faulty or damaged equipment is tagged and reported according to site specifications and jurisdictional regulations

Range of Variables

robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry

automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools

components include: servo motors, fluid power hoses and pistons, sensors, encoders

safety devices include: light curtain, overtravel, overload, heat detectors, e-stop, pressure mats, lock-outs, physical guards

safety guards include: covers, screens, inspection doors and portals

	Knowledge
	Learning Outcomes	Learning Objectives
D-15.03.01L	demonstrate knowledge of *robotics* and *automated equipment, their components* and operation	define terminology associated with *robotics* and *automated equipment*
		identify *classifications for* *robotics and automated equipment* and their *components*, and describe their purpose, applications and operation
D-15.03.02L	demonstrate knowledge of safety practices related to *robotics* and *automated equipment*	identify hazards and describe *safe work practices* associated with *robotics* and *automated equipment*
		interpret jurisdictional regulations, site and manufacturers' specifications pertaining to the use of *robotics* and *automated equipment*
D-15.03.03L	demonstrate knowledge of the procedures used to maintain and diagnose *robotics* and *automated equipment*	identify tools and equipment used to maintain *robotics* and *automated equipment* and describe their applications and procedures
		identify the factors to consider when determining if *robotics* and *automated equipment* or their *components* need to be repaired or replaced
		describe the procedures used to maintain *robotics* and *automated equipment* and their *components*
		describe the procedures used to diagnose *robotics* and *automated equipment* and their *components*

Range of Variables

robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry

automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)

classifications for robotics and automated equipment include: type of movement ( degrees of freedom after application), application ( manufacturing process), architecture ( serial or parallel), brand

components include: servo motors, fluid power hoses and pistons, sensors, encoders

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

auxiliary equipment includes: wire feeders, articulating fingers, filtering systems

D-15.04 Repairs robotics and automated equipment

Essential Skills

Numeracy, Thinking, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-15.04.01P	access *robotics* and *automated equipment*	*robotics* and *automated equipment* are accessed by removing *components*
D-15.04.02P	dismantle and remove *robotics* and *automated equipment* and *components*	*robotics* and *automated equipment* and *components* are dismantled and removed according to manufacturers' specifications using tools and procedures and match (witness) marks
D-15.04.03P	use *tools and equipment*	*tools and equipment* are used according to job requirements and manufacturers’ specifications
D-15.04.04P	prepare *robotics* and *automated equipment* for repair	*robotics* and *automated equipment* are prepared for repair using various *methods*
D-15.04.05P	size and replace seals, bearings and power transmission devices	seals, bearings and power transmission devices are sized and replaced according to manufacturers’ specifications
D-15.04.06P	inspect and repair zero backlash devices	zero backlash devices are inspected and repaired according to engineering and manufacturers' specifications
D-15.04.07P	replace faulty *components* and *auxiliary equipment*	faulty *components* and *auxiliary equipment* are replaced according to site and manufacturers’ specifications and match (witness) marks
D-15.04.08P	verify complete range of movement	range of movement is checked by performing various *tests*
D-15.04.09P	align *components*	*components* are aligned according to manufacturers’ specifications
D-15.04.10P	reinstall machine guarding and *safety devices*	machine guarding and *safety devices* are reinstalled according to site and manufacturers' specifications, and jurisdictional regulations
D-15.04.11P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation
D-15.04.12P	tag and report faulty or damaged equipment	faulty or damaged equipment is tagged and reported according to site specifications and jurisdictional regulations

Range of Variables

robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry

automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)

components include: servo motors, fluid power hoses and pistons, sensors, encoders

tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools

methods include: manufacturers' or engineer’s recommendations and procedures

auxiliary equipment includes: wire feeders, articulating fingers, filtering systems

tests include: bump (either energized or manual), energized, manual (range of motion, interference)

safety devices include: light curtain, overtravel, overload, heat detectors, e-stop, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
D-15.04.01L	demonstrate knowledge of *robotics* and *automated equipment, their components* and operation	define terminology associated with *robotics* and *automated equipment*
		identify *classifications for* *robotics and automated equipment* and their *components*, and describe their purpose, applications and operation
D-15.04.02L	demonstrate knowledge of safety practices related to *robotics* and *automated equipment*	identify hazards and describe *safe work practices* associated with *robotics* and *automated equipment*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *robotics and automated equipment*
D-15.04.03L	demonstrate knowledge of the procedures used to repair *robotics* and *automated equipment*	identify *tools and equipment* used to repair *robotics* and *automated equipment* and describe their applications and procedures
		identify the *factors* to consider when determining if *robotics* and *automated equipment* or their *components* need to be repaired or replaced
		describe the procedures used to repair *robotics* and *automated equipment* and their *components*

Range of Variables

robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry

automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)

classifications for robotics and automated equipment include: type of movement ( degrees of freedom after application), application ( manufacturing process), architecture ( serial or parallel), brand

components include: servo motors, fluid power hoses and pistons, sensors, encoders

safe work practices include: zero-energy state, immobilization and isolation procedures

tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools

factors include: component lifecycle, time, fatigue, maintenance history

Task D-16 Services fans and blowers

Task Descriptor

Fans move air and material from various sources such as fresh air, and heating and cooling applications. Blowers supply pressurized air to transfer product such as woodchips, waste, exhaust gases and dust. The failure of fans and blowers can result in safety issues and lost productivity when not installed, maintained and repaired properly. Servicing includes installing, diagnosing, maintaining and repairing.

D-16.01 Installs fans and blowers

Essential Skills

Document Use, Thinking, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-16.01.01P	use *safe work practices* related to installation of fans and blowers	*safe work practices* related to installation of fans and blowers are used
D-16.01.02P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements
D-16.01.03P	determine location and elevation for installation	location and elevation for installation is determined according to site specifications and engineered drawings
D-16.01.04P	clean and rough up base for fan or blower using various *methods*	base for fan or blower is cleaned and roughed up using *methods* according to manufacturers’ specifications
D-16.01.05P	prepare foundation	foundation is prepared according to site specifications and engineered drawings
D-16.01.06P	position fan or blower in place using rigging, hoisting/lifting and moving equipment	fan or blower is positioned in place using rigging, hoisting/lifting and moving equipment
D-16.01.07P	level, align and secure fans and blowers	fans and blowers are leveled, aligned and secured according to site and manufacturers’ specifications, and engineered drawings
D-16.01.08P	grout to distribute load and minimize vibration	load is distributed and vibration is minimized by grouting
D-16.01.09P	check rotation, static and dynamic balance, and vibration	rotation, static and dynamic balance, and vibration is checked and compared to manufacturers’ specifications and plant requirements
D-16.01.10P	connect inlet/outlet	inlet/outlet is connected according to manufacturers’ specifications, engineered drawings and plant requirements, and to jurisdictional regulations
D-16.01.11P	connect and align fans and blowers to driver	fans and blowers are connected and aligned to driver by using *appropriate processes*
D-16.01.12P	install safety guards and *safety devices*	safety guards and *safety devices* are installed according to site and manufacturers’ specifications, and jurisdictional regulations
D-16.01.13P	energize equipment, start it up and return to operation	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: hand tools, dial indicators, precision levels, optical or laser alignment equipment, hydraulic rams, rigging/lifting equipment

methods include: filing, sandblasting and buffing

appropriate processes include: co-linear shaft alignment, parallel shaft alignment

safety devices include: interlocking devices, heat shields, guards, access covers, screens, inspection doors, portals, sensors (heat, motion, vibration), barriers, electronic eyes, amperage meters, electronic overloads, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
D-16.01.01L	demonstrate knowledge of fans and blowers, their components and operation	define terminology associated with fans and blowers
D-16.01.02L	demonstrate knowledge of *safe work practices* related to fans and blowers	identify hazards and describe *safe work practices* pertaining to fans and blowers
D-16.01.03L	demonstrate knowledge of the procedures used to remove and install fans and blowers	interpret jurisdictional regulations and manufacturers' specifications pertaining to fans and blowers
		identify *tools and equipment* used to remove and install fans and blowers, and describe their applications and procedures
		identify types of fans and blower systems, and describe their components and operation
		identify types of fan blades and describe their applications
		describe the procedures used to remove and install fans and blowers
		describe the procedures used to regulate output for fans and blowers
		describe the procedures used to balance fans and blowers

Range of Variables

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: hand tools, dial indicators, precision levels, optical or laser alignment equipment, hydraulic rams, rigging/lifting equipment

D-16.02 Diagnoses fans and blowers

Essential Skills

Thinking, Document Use, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-16.02.01P	obtain a description of the problem and symptoms	description of the problem and symptoms is obtained by *sensory inspection* or verbal communication
D-16.02.02P	perform *sensory inspection* of *components* for defects	*sensory inspection* of *components* is performed to determine *next steps*
D-16.02.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to results of *sensory inspection*
D-16.02.04P	use *test/evaluation procedures*	*test/evaluation procedures* are used according to results of *sensory inspection*
D-16.02.05P	perform condition-based monitoring routine procedures	condition-based monitoring routine procedures are performed to detect defects not identified through *sensory inspection* and to determine *next steps*
D-16.02.06P	verify lubrication levels and condition	lubrication levels and condition are verified by *physical inspection*
D-16.02.07P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
D-16.02.08P	measure clearances of fans and blowers	clearances of fans and blowers are measured according to manufacturers’ specifications
D-16.02.09P	assess and detect faulty or damaged components	faulty or damaged components are assessed and detected to determine repair or replacement, based on site and manufacturers recommendations
D-16.02.10P	determine type of *repair* required	type of *repair* required is determined according to inspection and vibration analysis results
D-16.02.11P	identify conditions that led to failure or breakdown of fans and blowers	conditions that led to failure or breakdown of fans and blowers are identified

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat

components include: sheaves, louvers, bearings, belts, fan blades

next steps include: repair, replace, overhaul, adjust, continue operation

tools and equipment include: hand tools, dial indicators, precision levels, optical or laser alignment equipment, hydraulic rams, rigging/lifting equipment

test/evaluation procedures include: monitoring temperature and vibration levels with specialized equipment

physical inspection includes: lock-out machine, visually inspect lubrication levels of couplings, clutches or brakes

repair includes: bearing and coupling replacement, re-balancing

	Knowledge
	Learning Outcomes	Learning Objectives
D-16.02.01L	demonstrate knowledge of fans and blowers, their components and operation	define terminology associated with fans and blowers
D-16.02.02L	demonstrate knowledge of *safe work practices* related to fans and blowers	identify hazards and describe *safe work practices* pertaining to fans and blowers
D-16.02.03L	demonstrate knowledge of the procedures used to diagnose fans and blowers	interpret jurisdictional regulations and manufacturers' specifications pertaining to fans and blowers
		identify *tools and equipment* used to diagnose fans and blowers, and describe their applications and procedures
		identify types of fans and blower systems, and describe their components and operation
		identify types of fan blades and describe their applications
		describe the procedures used to diagnose fans and blowers
		describe the procedures used to inspect fans and blowers
		identify the factors to consider when determining if fans and blowers need to be repaired or replaced

Range of Variables

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: hand tools, dial indicators, precision levels, optical or laser alignment equipment, hydraulic rams, rigging/lifting equipment

D-16.03 Maintains fans and blowers

Essential Skills

Document Use, Thinking, Writing

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-16.03.01P	use *safe work practices* related to fans and blowers	*safe work practices* related to fans and blowers are used
D-16.03.02P	perform *sensory inspection* of fans and blowers components	*sensory inspection* of fan and blower components is performed using *tools and equipment* to locate *defects*
D-16.03.03P	access fans and blowers	fans and blowers are accessed by removing *auxiliary equipment*
D-16.03.04P	verify maintenance requirements	maintenance requirements are verified according to site and manufacturers’ specifications
D-16.03.05P	clean fan blades	fan blades are cleaned according to site and manufacturers’ specifications
D-16.03.06P	lubricate bearings and couplings	bearings and couplings are lubricated according to site and manufacturers’ specifications
D-16.03.07P	re-align, replace and adjust fan and blower components	fan and blower components are re-aligned, replaced and adjusted according to site and manufacturers’ specifications
D-16.03.08P	document and replace faulty components	faulty components are documented or replaced according to engineered drawings, and site and manufacturers' specifications
D-16.03.09P	reinstall machine guarding and safety devices	machine guarding and safety devices are reinstalled according to site and manufacturers' specifications, and jurisdictional regulations
D-16.03.10P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat

tools and equipment include: tachometers, thermal imaging equipment, laser alignment equipment, strobe light

defects include: wear, misalignment, debris build-up

auxiliary equipment includes: guards, shrouding, scrolls, casings

	Knowledge
	Learning Outcomes	Learning Objectives
D-16.03.01L	demonstrate knowledge of fans and blowers, their components and operation	define terminology associated with fans and blowers
D-16.03.02L	demonstrate knowledge of *safe work practices* related to fans and blowers	identify hazards and describe *safe work practices* pertaining to fans and blowers
D-16.03.03L	demonstrate knowledge of the procedures used to maintain fans and blowers	interpret jurisdictional regulations and manufacturers' specifications pertaining to fans and blowers
D-16.03.04L	demonstrate knowledge of the procedures used to maintain fans and blowers	identify *tools and equipment* used to maintain fans and blowers, and describe their applications and procedures
		identify types of fans and blower systems, and describe their components and operation
		identify types of fan blades and describe their applications
		describe the procedures used to maintain fans and blowers
		identify the factors to consider when determining if fans and blowers need to be repaired or replaced
		describe the procedures used to regulate output for fans and blowers
		describe the procedures used to balance fans and blowers

Range of Variables

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: tachometers, thermal imaging equipment, laser alignment equipment, strobe light

D-16.04 Repairs fans and blowers

Essential Skills

Thinking, Document Use, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-16.04.01P	use *safe work practices* related to fans and blowers	*safe work practices* related to fans and blowers are used
D-16.04.02P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job
D-16.04.03P	correct imbalances	imbalances are corrected by appropriate *methods*
D-16.04.04P	access fans and blowers	fans and blowers are accessed by removing *auxiliary equipment*
D-16.04.05P	dismantle, remove and reassemble fans and blowers, and their components	fans and blowers, and their components are dismantled, removed and reassembled to specifications
D-16.04.06P	recondition, rebuild or replace fans and blowers, and their components	fans and blowers, and their components are reconditioned, rebuilt or replaced according to engineered drawings, and site and manufacturers' specifications
D-16.04.07P	adjust clearances of fans and blowers, and their components	clearances of fans and blowers, and their components are adjusted according to manufacturers’ specifications
D-16.04.08P	lubricate bearings and couplings	bearings and couplings are lubricated
D-16.04.09P	level and align drive components	drive components are aligned according to manufacturers’ specifications
D-16.04.10P	reinstall safety guards and safety devices	safety guards and safety devices are reinstalled according to manufacturers’ specifications and jurisdictional regulations
D-16.04.11P	energize equipment, start it up and return to operations	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: laser alignment equipment, strobe light, hand tools, rigging and lifting/hoisting equipment

methods include: cleaning, static and dynamic balancing

auxiliary equipment includes: guards, shrouding, scrolls, casings

	Knowledge
	Learning Outcomes	Learning Objectives
D-16.04.01L	demonstrate knowledge of fans and blowers, their components and operation	define terminology associated with fans and blowers, their components and operation
D-16.04.02L	demonstrate knowledge of *safe work practices* related to fans and blowers	identify hazards and describe *safe work practices* pertaining to fans and blowers
D-16.04.03L	demonstrate knowledge of the procedures used to maintain fans and blowers, and their components	interpret jurisdictional regulations and manufacturers' specifications pertaining to fans and blowers, and their components
D-16.04.04L	demonstrate knowledge of the procedures used to maintain fans and blowers, and their components	identify *tools and equipment* used to repair fans and blowers, and their components, and describe their applications and procedures
		identify types of fans and blower systems, and describe their components and operation
		identify types of fan blades and describe their applications
		identify the factors to consider when determining if fans and blowers need to be repaired or replaced
		describe the procedures used to repair fans and blowers
		describe the procedures used to regulate output for fans and blowers
		describe the procedures used to balance fans and blowers

Range of Variables

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: laser alignment equipment, strobe light, hand tools, rigging and lifting/hoisting equipment

Task D-17 Services pumps

Task Descriptor

Pumps are used to move fluid and other media by positive or non-positive displacement. Proper and safe servicing practices ensure machine reliability and efficiency. This task includes installation, diagnosis, repair and maintenance of pumps. Servicing includes installing, diagnosing, maintaining and repairing.

D-17.01 Installs pumps

Essential Skills

Numeracy, Digital Technology, Working with Others

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-17.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements and manufacturers' specifications
D-17.01.02P	determine location and elevation for installation	location and elevation for installation is determined according to manufacturers' specifications and engineered drawings
D-17.01.03P	prepare base, base plates and structure for *pump* installation	base, base plates and structure for *pump* installation are prepared using *methods* according to site and manufacturers' specifications
D-17.01.04P	prepare foundation for installation	foundation is prepared for installation according to manufacturers' specifications and engineered drawings
D-17.01.05P	position *pump*	*pump* is positioned on foundation manually or using rigging, hoisting/lifting and moving equipment according to manufacturers' specifications
D-17.01.06P	secure, level and align *pump*	*pump* is secured, leveled and the prime mover is aligned to the pump according to manufacturers' specifications and engineered drawings
D-17.01.07P	finish foundation	foundation is finished according to manufacturers' specifications
D-17.01.08P	set *pump* clearances	*pump* clearances are set according to site manufacturers' specifications
D-17.01.09P	install seals and gaskets and adjust *components*	seals and gaskets are installed and *components* are adjusted according to site and manufacturers' specifications
D-17.01.10P	connect suction and discharge piping	suction and discharge piping is connected according to site and manufacturers' specifications
D-17.01.11P	eliminate stress on *pump*	stress on *pump* is eliminated by relieving pipe strain

Range of Variables

tools and equipment include: hand tools, levelling and alignment tools, measuring tools, monitoring equipment, rigging and hoisting equipment, manual for troubleshooting

pumps include: non-positive (centrifugal), positive displacement (reciprocating), API pumps

methods include: filing, sandblasting, buffing, levelling, alignment

components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings

	Knowledge
	Learning Outcomes	Learning Objectives
D-17.01.01L	demonstrate knowledge of *pumps, their components* and operation	define terminology associated with *pumps*
		identify types of *pumps* and their *components* and accessories, and describe their purpose, applications and operation
		identify the types of *seals* and gaskets and describe their applications
		explain the method used to interpret pump curves
D-17.01.02L	demonstrate knowledge of safety practices related to *pumps*	identify hazards and describe *safe work practices* associated with *pumps* and their *components* and accessories
		interpret jurisdictional regulations, site and manufacturers' specifications pertaining to the use of *pumps*
D-17.01.03L	demonstrate knowledge of the procedures used to remove and install *pumps*	identify *tools and equipment* used to remove and install *pumps* and describe their applications and procedures
		describe the procedures used to remove and install *pumps* and their *components* and accessories

Range of Variables

pumps include: non-positive (centrifugal), positive displacement (reciprocating), API pumps

components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings

seals include: packings, O-Rings, mechanical seal, V-rings

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: hand tools, levelling and alignment tools, measuring tools, monitoring equipment, rigging and hoisting equipment, manual for troubleshooting

D-17.02 Diagnoses pumps

Essential Skills

Thinking, Oral Communication, Digital Technology

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-17.02.01P	obtain a description of the problem and symptoms	description of the problem and symptoms is obtained
D-17.02.02P	perform *sensory inspection* of pump *components* for *defects*	*sensory inspection* is performed to determine *next steps*
D-17.02.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements and manufacturers’ specifications
D-17.02.04P	*test and evaluate pumps*	*pumps* are *tested and evaluated* by using specialized equipment and referring to manufacturers' specifications
D-17.02.05P	perform *condition-based monitoring methods* and analysis	*condition-based monitoring methods* and analysis are performed to detect defects not identified through *sensory inspection*
D-17.02.06P	inspect pump *components*	pump *components* are inspected for *defects* and to determine *next steps*
D-17.02.07P	determine type of *repair* required	type of *repair* required is determined according to inspection methods
D-17.02.08P	identify and assess conditions that led to failure or breakdown of *pumps*	conditions that led to failure or breakdown of *pumps* are identified and assessed

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, visually inspecting

components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings

defects include: leaks, noise, excessive wear, corrosion, looseness, excessive heat

next steps include: repair, replace, overhaul, adjust, continue operation

tools and equipment include: hand tools, levelling and alignment tools, measuring tools, monitoring equipment, rigging and hoisting equipment, manual for troubleshooting

test and evaluate include: monitoring temperature and vibration levels with specialized equipment, oil analysis

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

repair includes: rebuild pump, replace components of pump, replace auxiliary components of pump, align pump

	Knowledge
	Learning Outcomes	Learning Objectives
D-17.02.01L	demonstrate knowledge of *pumps, their components* and operation	define terminology associated with *pumps*
		identify types of *pumps* and their *components* and accessories, and describe their purpose, applications and operation
		identify the types of *seals* and gaskets and describe their applications
		explain the method used to interpret pump curves
D-17.02.02L	demonstrate knowledge of safety practices related to *pumps*	identify hazards and describe *safe work practices* associated with *pumps*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *pumps*
D-17.02.03L	demonstrate knowledge of the procedures used to diagnose *pumps*	identify tools and equipment used to diagnose *pumps* and describe their applications and procedures
		describe the procedures used to inspect *pumps* and their *components*
		describe the procedures used to diagnose *pumps* and their *components*
		identify the factors to consider when determining if *pumps* need to be repaired or replaced

Range of Variables

pump includes: non-positive (centrifugal), positive displacement (reciprocating)

components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings

seals include: packings, O-Rings, mechanical seal, V-rings

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-17.03 Maintains pumps

Essential Skills

Thinking, Working with Others, Digital Technology

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-17.03.01P	inspect, modify and adjust *pumps*	*pumps* are inspected, modified and adjusted according to maintenance schedule using *condition-based monitoring* methods
D-17.03.02P	use *tools and equipment*	*tools and equipment* are used according to job requirements and manufacturers’ specifications
D-17.03.03P	align *components*	*components* are aligned according to manufacturers’ specifications
D-17.03.04P	check fluid levels	fluid levels are checked according to manufacturers' specifications
D-17.03.05P	check temperatures, vacuum, pressure and flow rates	temperatures, vacuum, pressure and flow rates are checked according to manufacturers' specifications
D-17.03.06P	perform *sensory inspection* and use *condition-based monitoring methods*	*sensory inspection* is performed and *condition-based monitoring methods* are used to locate *defects*
D-17.03.07P	verify maintenance requirements	maintenance requirements are verified according to site and manufacturers’ specifications
D-17.03.08P	clean or replace oil filters and strainers	oil filters and strainers are cleaned or replaced according to site and manufacturers' specifications
D-17.03.09P	verify operation of valves	operation of valves is verified according to site and manufacturers' specifications
D-17.03.10P	adjust packing and monitor mechanical seals	packing is adjusted and mechanical seals are monitored according to site and manufacturers' specifications
D-17.03.11P	check clearances against manufacturers’ specifications	clearances are checked against manufacturers’ specifications

Range of Variables

pump includes: non-positive (centrifugal), positive displacement (reciprocating)

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

tools and equipment include: hand tools, levelling and alignment tools, measuring tools, monitoring equipment, rigging and hoisting equipment, manual for troubleshooting

components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities

defects include: leaks, noise, excessive wear, corrosion, looseness, excessive heat

	Knowledge
	Learning Outcomes	Learning Objectives
D-17.03.01L	demonstrate knowledge of *pumps, their components* and operation	define terminology associated with *pumps*
		identify types of *pumps* and their *components* and accessories, and describe their purpose, applications and operation
		identify the types of seals and gaskets and describe their applications
		explain the method used to interpret pump curves
D-17.03.02L	demonstrate knowledge of safety practices related to *pumps*	identify hazards and describe *safe work practices* associated with *pumps*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *pumps*
D-17.03.03L	demonstrate knowledge of the procedures used to maintain *pumps*	identify tools and equipment used to maintain *pumps* and describe their applications and procedures
		identify the factors to consider when determining if *pumps* or their *components* need to be repaired or replaced
		components describe the procedures used to maintain *pumps* and their *components*

Range of Variables

pump includes: non-positive (centrifugal), positive displacement (reciprocating)

components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-17.04 Repairs pumps

Essential Skills

Working with Others, Thinking, Digital Technology

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-17.04.01P	perform *sensory inspection* and use *condition-based monitoring methods*	*sensory inspection* is performed and *condition-based monitoring methods* are used to locate *defects*
D-17.04.02P	verify maintenance requirements	maintenance requirements are verified according to site and manufacturers' specifications
D-17.04.03P	clean or replace oil filters and strainers	oil filters and strainers are cleaned or replaced according to site and manufacturers' specifications
D-17.04.04P	check fluid levels	fluid levels are checked according to site and manufacturers' specifications
D-17.04.05P	check temperatures, vacuum, pressures and flow rates	temperatures, vacuum, pressures and flow rates are checked according to site and manufacturers' specifications
D-17.04.06P	align *components*	*components* are aligned according to manufacturers’ specifications
D-17.04.07P	verify operation of valves	operation of valves is verified according to site and manufacturers' specifications
D-17.04.08P	adjust packing and monitor mechanical seals	packing is adjusted and mechanical seals are monitored according to site and manufacturers' specifications
D-17.04.09P	verify rotation	rotation is checked prior to coupling up by performing bump test
D-17.04.10P	reinstall machine guarding and safety devices	machine guarding and safety devices are reinstalled according to site and manufacturers' specifications, and jurisdictional regulations
D-17.04.11P	check clearances against manufacturers’ specifications	clearances are checked against manufacturers’ specifications
D-17.04.12P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

defects include: leaks, noise, excessive wear, corrosion, looseness, excessive heat

components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings

	Knowledge
	Learning Outcomes	Learning Objectives
D-17.04.01L	demonstrate knowledge of *pumps, their components* and operation	define terminology associated with *pumps*
		identify types of *pumps* and their *components* and accessories, and describe their purpose, applications and operation
		identify the types of seals and gaskets and describe their applications
		explain the method used to interpret pump curves
D-17.04.02L	demonstrate knowledge of safety practices related to *pumps*	identify hazards and describe *safe work practices* associated with *pumps*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *pumps*
D-17.04.03L	demonstrate knowledge of the procedures used to *repair* *pumps*	identify tools and equipment used to *repair pumps* and describe their applications and procedures
		identify the factors to consider when determining if *pumps* or their *components* need to be *repaired* or replaced
		describe the procedures used to *repair pumps* and their *components*

Range of Variables

pump includes: non-positive (centrifugal), positive displacement (reciprocating)

components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

repair includes: rebuild pump, replace components of pump, replace auxiliary components of pump, align pump

Task D-18 Services compressors

Task Descriptor

Compressors are used to supply air or other gases at an increased pressure. The failure of compressors can result in safety issues and lost productivity when not installed, repaired and maintained properly. Servicing includes installing, diagnosing, maintaining and repairing.

D-18.01 Installs compressors

Essential Skills

Thinking, Document Use, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-18.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements and manufacturers' specifications
D-18.01.02P	confirm flow/pressure requirement	flow/pressure requirement is confirmed according to engineered drawings and plant demand
D-18.01.03P	determine location and elevation for installation	location and elevation for installation is determined according to engineered drawings
D-18.01.04P	clean and rough up base for compressor	base for compressor is cleaned and roughed up by *methods* according to manufacturers' specifications
D-18.01.05P	prepare foundation	foundation is prepared according to manufacturers' specifications and engineered drawings
D-18.01.06P	prepare base, base plates and structure	base, base plates and structure are prepared using *methods* according to manufacturers' specifications and engineered drawings
D-18.01.07P	position compressor in place	compressors are positioned in place using rigging, hoisting/lifting and moving equipment according to manufacturers' specifications
D-18.01.08P	level, align and secure compressor	compressor is leveled, aligned and secured according to site and manufacturers' specifications and engineered drawings
D-18.01.09P	grout to distribute load and minimize vibration	load is distributed and vibration is minimized by grouting according to manufacturers' specifications and engineered drawings
D-18.01.10P	lubricate compressor	compressors are lubricated according to site and manufacturers’ specifications
D-18.01.11P	verify rotation	rotation is verified according to manufacturers' specifications and before engaging to drive unit
D-18.01.12P	connect and align compressors to prime mover	compressors are connected and aligned to prime mover through couplings, sheaves and belts according to manufacturers' specifications
D-18.01.13P	install safety guards and *safety devices*	safety guards and *safety devices* are installed according to site and manufacturers’ specifications, and jurisdictional regulations
D-18.01.14P	check for vibration	vibration is checked according to manufacturers' specifications
D-18.01.15P	connect inlet/outlet	inlet/outlet is connected according to manufacturers' specifications and engineered drawings
D-18.01.16P	install *accessories*	*accessories* are installed according to manufacturers' specifications and engineered drawings
D-18.01.17P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

tools and equipment include: straight edge, hand tools, impact wrenches, dial indicators, precision levels, optical or laser alignment equipment, rigging/lifting equipment, grouting equipment

methods include: filing, sandblasting and buffing

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

accessories include: silencers, filters, air dryers, lubricators, scrubbers

	Knowledge
	Learning Outcomes	Learning Objectives
D-18.01.01L	demonstrate knowledge of *compressors, their components* and operation	define terminology associated with *compressors*
		identify classifications and types of *compressors*
D-18.01.02L	demonstrate knowledge of safety practices related to compressors	identify hazards and describe *safe work practices* associated with compressors
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of compressors
D-18.01.03L	demonstrate knowledge of the procedures used to remove, install and align compressors	identify *tools and equipment* used to install compressors and describe their applications and procedures
		describe the procedures used to remove, install and align compressors and their *components*

Range of Variables

compressors include: dynamic/centrifugal, positive displacement (reciprocating, radial, screw, vane)

components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: straight edge, hand tools, impact wrenches, dial indicators, precision levels, optical or laser alignment equipment, rigging/lifting equipment, grouting equipment

D-18.02 Diagnoses compressors

Essential Skills

Reading, Thinking, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-18.02.01P	obtain a description of the problem and symptoms	description of the problem and symptoms is obtained
D-18.02.02P	perform *sensory inspection* of *components* for defects	*sensory inspection* of *components* is performed to determine *next steps*
D-18.02.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements and manufacturers' specifications
D-18.02.04P	test and evaluate *compressors*	*compressors* are tested and evaluated by using specialized equipment and referring to manufacturers' specifications
D-18.02.05P	perform *condition-based monitoring methods* and analysis	*condition-based monitoring methods* and analysis are performed to detect defects not identified through *sensory inspection* and to determine *next steps*
D-18.02.06P	inspect *compressors* and *components*	*compressors* and *components* are inspected to determine type of *repair* required according to manufacturers' specifications and condition-based monitoring methods
D-18.02.07P	assess and detect faulty or damaged *components*	faulty or damaged *components* are assessed and detected to determine *repair* or replacement

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities

components include: temperature gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valve

next steps include: repair, replace, overhaul, adjust, continue operation

tools and equipment include: straight edge, hand tools, impact wrenches, dial indicators, precision levels, optical or laser alignment equipment, rigging/lifting equipment, grouting equipment

compressors include: dynamic/centrifugal, positive displacement (reciprocating, radial, screw, vane)

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

repair includes: bearing and coupling replacement, refurbishing of valves

	Knowledge
	Learning Outcomes	Learning Objectives
D-18.02.01L	demonstrate knowledge of *compressors, their components* and operation	define terminology associated with the operation of *compressors* and their *components*
		identify *compressors, their components* and *accessories*, and describe their purpose and operation
		describe the procedure to diagnose *compressors* and their *components*
D-18.02.02L	demonstrate knowledge of safety practices related to *compressors* and their *components*	identify hazards and describe *safe work practices* associated with *compressors* and their *components*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *compressors* and their *components*
D-18.02.03L	demonstrate knowledge of the procedures used to diagnose *compressors* and their *components*	identify tools and equipment used to diagnose *compressors* and their *components* and describe their applications and procedures
		describe the procedures used to inspect *compressors* and their *components*
		describe the procedures used to diagnose *compressors* and their *components*
		identify the *factors* to consider when determining if *compressors* and their *components* need to be repaired or replaced

Range of Variables

compressors include: dynamic/centrifugal, positive displacement (reciprocating, radial, screw, vane)

components include: temperature gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valve

accessories include: silencers, filters, air dryers, lubricators, scrubbers

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

factors include: condition-based monitoring reports (worn bearings, oil analysis, vibration analysis, temperature analysis), Reliability Centered Maintenance (RCM)

D-18.03 Maintains compressors

Essential Skills

Document use, Thinking, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-18.03.01P	perform *sensory inspection* of compressor and *components*	*sensory inspection* of compressor and *components* is performed to locate *defects*
D-18.03.02P	use *tools and equipment*	*tools and equipment* are used according to job requirements and manufacturers' specifications
D-18.03.03P	verify maintenance requirements	maintenance requirements are identified according to *condition-based monitoring methods*, maintenance schedule and manufacturers’ specifications
D-18.03.04P	clean or replace oil filters and air filters	oil filters and air filters are cleaned or replaced according to site and manufacturers' specifications
D-18.03.05P	check *fluid* levels	*fluid* levels are checked according to manufacturers' specifications
D-18.03.06P	check temperatures and pressures	temperatures and pressures are checked according to manufacturers' specifications
D-18.03.07P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
D-18.03.08P	align shafts	shafts are aligned or re-aligned according to site and manufacturers' specifications
D-18.03.09P	adjust loading and unloading set points	loading and unloading set points are adjusted according to engineered drawings, and site and manufacturers' specifications
D-18.03.10P	drain moisture from compressors, coolers and receivers	moisture from compressors, coolers and receivers is drained according to site and manufacturers' specifications
D-18.03.11P	verify operation of relief valves, check valves and auto drain valves	operation of relief valves, check valves and auto drain valves is verified according to manufacturers' specifications and jurisdictional regulations
D-18.03.12P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation
D-18.03.13P	identify faulty or damaged equipment	faulty or damaged equipment is identified to determine repair or replacement

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat

components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve

defects include: wear, misalignment, broken parts, faulty sensors or gauges

tools and equipment include: tachometers, alignment tools, wrenches

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

fluids include: coolant (water, glycol), oil and grease

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
D-18.03.01L	demonstrate knowledge of compressors, their *components* and operation	define terminology associated with compressors and their *components*
		identify compressors, their *components* and accessories, and describe their purpose, applications and operation
		describe the procedure to repair compressors and their *components*
D-18.03.02L	demonstrate knowledge of safety practices related to compressors and their *components*	identify hazards and describe *safe work practices* associated with compressors and their *components*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of compressors and their *components*
D-18.03.03L	demonstrate knowledge of the procedures used to maintain, diagnose and repair compressors and their *components*	identify *tools and equipment* used to maintain compressors and their *components* and describe their applications and procedures
		identify the *factors* to consider when determining if compressors or their *components* need to be repaired or replaced
		describe the procedures used to maintain compressors and their *components*
		describe the procedures used to diagnose compressors and their *components*
		describe the procedures used to repair compressors and their *components*

Range of Variables

components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: tachometers, alignment tools, wrenches

factors include: condition-based monitoring reports (worn bearings, oil analysis, vibration analysis, temperature analysis), RCM

D-18.04 Repairs compressors

Essential Skills

Document Use, Thinking, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-18.04.01P	rebuild and replace faulty compressor *components* or accessories	faulty compressor *components* or accessories are rebuilt or replaced according to manufacturers’ specifications and inspection report
D-18.04.02P	use *tools and equipment*	*tools and equipment* are used according to job requirements and manufacturers' specifications
D-18.04.03P	prepare compressor and *components* for repair	compressors and *components* are prepared for repair using various *methods*
D-18.04.04P	identify faulty or damaged *components* or accessories	faulty or damaged *components* or accessories are identified to determine repair or replacement
D-18.04.05P	replace faulty *components* or *accessories*	*components* or *accessories* replaced according to manufacturers' specifications and inspection report
D-18.04.06P	set/adjust clearances	clearances of *compressors* and *components* are set/adjusted according to manufacturers' specifications
D-18.04.07P	re-align drive *components*	drive *components* are re-aligned according to manufacturers' specifications
D-18.04.08P	adjust loading and unloading set points	loading and unloading set points are adjusted according to manufacturers' specifications and plant demand
D-18.04.09P	ensure operation of relief valves, check valves and auto drain valves	operation of relief valves, check valves and auto drain valves is confirmed according to manufacturers' specifications and jurisdictional regulations
D-18.04.10P	install safety guards and *safety devices*	safety guards and *safety devices* are installed according to site and manufacturers' specifications, and jurisdictional regulations
D-18.04.11P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve

tools and equipment include: rigging/hoisting equipment, plasti-gauge, blueing, measuring tools, tachometers, alignment tools, wrenches

accessories include: silencers, air dryers, lubricators, scrubbers

compressors include: dynamic/centrifugal, positive displacement (reciprocating, radial, screw, vane)

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
D-18.04.01L	demonstrate knowledge of compressors, their *components* and operation	define terminology associated with compressors and their *components*
		identify compressors, their *components* and *accessories*, and describe their purpose, applications and operation
		describe the procedure to repair compressors and their *components*
D-18.04.02L	demonstrate knowledge of safety practices related to compressors and their *components*	identify hazards and describe *safe work practices* associated with compressors and their *components*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of compressors and their *components*
D-18.04.03L	demonstrate knowledge of the procedures used to repair compressors and their *components*	identify *tools and equipment* used to repair compressors and their *components* and describe their applications and procedures
		identify the *factors* to consider when determining if compressors or their *components* need to be repaired or replaced
		describe the procedures used to repair compressors and their *components*

Range of Variables

components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve

accessories include: silencers, air dryers, lubricators, scrubbers

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: rigging/hoisting equipment, plasti-gauge, blueing, measuring tools, tachometers, alignment tools, wrenches

factors include: condition-based monitoring reports (worn bearings, oil analysis, vibration analysis, temperature analysis)

Task D-19 Services process piping, tanks and containers

Task Descriptor

Process piping, tanks and containers are usually used to transport, store and mix materials. Tanks and containers may be pressurized or open to atmosphere. This task includes installation, diagnosis, maintenance and repair of process tanks and containers such as bins and hoppers, and process piping. Servicing includes installing, diagnosing, maintaining and repairing.

D-19.01 Installs process tanks and containers

Essential Skills

Document Use, Numeracy, Reading

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-19.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job specifications
D-19.01.02P	determine location and elevation for installation	location and elevation for installation is determined according to engineered drawings
D-19.01.03P	prepare and rough up foundation	foundation is prepared and roughed up according to engineered drawings
D-19.01.04P	clean and prepare base	base is prepared by *methods* according to manufacturers' specifications and engineered drawings
D-19.01.05P	position *process tanks and containers*	*process tanks and containers* are positioned in place using rigging, hoisting/lifting and moving equipment and according to manufacturers' specifications and engineered drawings
D-19.01.06P	level, align and secure *process tanks and containers*	*process tanks and containers* are leveled, aligned and secured according to site and manufacturers’ specifications and engineered drawings
D-19.01.07P	check orientation of tank	orientation of tank is checked according to engineered drawings
D-19.01.08P	grout *process tanks and containers*	grout is applied to *process tanks and containers* to distribute load and minimize vibration
D-19.01.09P	connect inlet/outlet	inlet/outlet is connected according to engineered drawings
D-19.01.10P	install *components*	*components* are installed according to manufacturers' specifications and engineered drawings
D-19.01.11P	install safety guards and *safety devices*	safety guards and *safety devices* are installed according to site and manufacturers’ specifications and jurisdictional regulations
D-19.01.12P	perform *final inspection and testing*	tank and components are inspected, tested and the results documented according to manufacturers' specifications, engineered drawings and jurisdictional regulations

Range of Variables

tools and equipment include: layout, levelling tools, lifting and moving equipment

methods include: filing, sandblasting, buffing, grinding

process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks

components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

final inspection and testing includes: flow, pressure and leak tests, final cleaning, flushing tanks, visual inspection

	Knowledge
	Learning Outcomes	Learning Objectives
D-19.01.01L	demonstrate knowledge of *process tanks and containers*, their components and application	define terminology associated with *process tanks and containers*
		identify types of *process tanks and containers* and their *components* and accessories, and describe their purpose, applications and operation
D-19.01.02L	demonstrate knowledge of safety practices related to *process tanks and containers*	identify hazards and describe *safe work practices* associated with *process tanks and containers*
D-19.01.03L	demonstrate knowledge of the procedures used to remove and install	interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *process tanks and containers* and their *components*
D-19.01.03L	demonstrate knowledge of the procedures used to install *process tanks and containers*	identify tools and equipment used with *process tanks and containers* and describe their applications and procedures
		describe the procedures used install *process tanks and containers* and their *components*
D-19.01.04L	demonstrate knowledge of the procedures used to test and inspect *process tanks and containers* and their *components*	describe the procedures used to test and inspect *process tanks and containers* and their *components*

Range of Variables

process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks

components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-19.02 Installs process piping

Essential Skills

Document Use, Working with Others, Thinking

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-19.02.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job specifications
D-19.02.02P	select *process piping* *materials and components*	*process piping* *materials* *and* *components* are selected according to site specifications, engineered drawings and jurisdictional regulations
D-19.02.03P	determine location and elevation for installation	location and elevation for installation is determined according to engineered drawings and piping & instrumentation diagrams ( P&IDs)
D-19.02.04P	position *process piping*	*process piping* is positioned in place using rigging, hoisting/lifting and moving equipment and according to engineered drawings and P&IDs
D-19.02.05P	place and secure *process piping*	*process piping* is placed and secured using *supports* according to engineered drawings and P&IDs
D-19.02.06P	check orientation of *process piping components*	orientation of *process piping components* is checked according to engineered drawings and P&IDs
D-19.02.07P	connect *process piping* and *components*	*process piping* and *components* are connected according to engineered drawings and P&IDs
D-19.02.08P	perform *final inspection and testing*	*process piping* is inspected, tested, and the results documented according to manufacturers' specifications, engineered drawings and jurisdictional regulations

Range of Variables

tools and equipment include: layout, levelling tools, lifting and moving equipment

process piping materials and components include: fittings, valves, strainers, gaskets, connectors

process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper

supports include: stands, hangers, brackets

final inspection and testing includes: flow, pressure and leak tests, final, cleaning, flushing pipes, visual inspection

	Knowledge
	Learning Outcomes	Learning Objectives
D-19.02.01L	demonstrate knowledge of *process piping*, components and application	define terminology associated with *process piping*
		identify types of *process piping* and their *components* and accessories, and describe their purpose, applications and operation
D-19.02.02L	demonstrate knowledge of safety practices related to *process piping*	identify *hazards* and describe *safe work practices* associated with *process piping*
D-19.02.03L	demonstrate knowledge of the procedures used to remove and install	interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *process piping* and their *components*
D-19.02.04L	demonstrate knowledge of the procedures used to remove and install *process piping*	identify tools and equipment used to install *process piping* and describe their applications and procedures
		describe the procedures used to remove and install *process piping* and their *components*
D-19.02.05L	demonstrate knowledge of the procedures used to test and inspect *process piping* and their *components*	describe the procedures used to test and inspect *process piping* and their *components*

Range of Variables

process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper

process piping components include: fittings, valves, strainers, gaskets, connectors

hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-19.03 Diagnoses process tanks and containers

Essential Skills

Thinking, Document Use, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-19.03.01P	obtain a description of the problem and symptoms	description of the problem and symptoms is obtained
D-19.03.02P	determine if NDT or condition-based monitoring is required	NDT or condition-based monitoring is determined to be required according to the results of inspection
D-19.03.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements and manufacturers' specifications
D-19.03.04P	perform *inspection* of *process tanks, containers* and *components* for defects	*inspection* of *process tanks, containers* and *components* is performed to determine *next steps*
D-19.03.05P	identify conditions that led to failure or breakdown of *process tanks and containers*	conditions that led to failure or breakdown of *process tanks and containers* is identified
D-19.03.06P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
D-19.03.07P	assess and detect faulty or damaged equipment	faulty or damaged equipment is assessed and detected to determine repair or replacement
D-19.03.08P	determine type of *repair* required	type of *repair* required is determined according to inspection and analysis results

Range of Variables

tools and equipment include: hand tools, NDT tools, pressure gauges

inspection includes: sensory inspection, gauge monitoring, gas detection monitoring

process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks

process tanks and container components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves

next steps include: repair, replace, overhaul, adjust, continue operation

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

repair includes: patching, overlay, re-coating, piping, plastic welding, cleaning

	Knowledge
	Learning Outcomes	Learning Objectives
D-19.03.01L	demonstrate knowledge of *process tanks and containers, their components* and operation	define terminology associated with *process tanks and containers*
		identify types of *process tanks and containers* and their *components* and accessories, and describe their purpose, applications and operation
D-19.03.02L	demonstrate knowledge of safety practices related to *process tanks and containers*	identify hazards and describe *safe work practices* associated with *process tanks and containers*
D-19.03.03L	demonstrate knowledge of the procedures used to diagnose	interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *process tanks and containers*
D-19.03.04L	demonstrate knowledge of the procedures used to diagnose *process tanks and containers*	identify tools and equipment used to diagnose *process tanks and containers* and their *components*, describe their applications and procedures
		describe the procedures used to diagnose *process tanks and containers* and their *components*
		identify the factors to consider when determining if *process tanks and containers* and their *components* need to be repaired or replaced

Range of Variables

process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks

process tanks and container components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-19.04 Diagnoses process piping

Essential Skills

Thinking, Document Use, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-19.04.01P	obtain a description of the problem and symptoms	description of the problem and symptoms is obtained
D-19.04.02P	determine if NDT or *condition-based monitoring method* is required	NDT or *condition-based monitoring method* is determined to be required according to the results of inspection
D-19.04.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements and manufacturers' specifications
D-19.04.04P	perform *inspection* of *process pipes* and *components* for defects	*inspection* of *process pipes* and *components* is performed to determine *next steps*
D-19.04.05P	identify conditions that led to failure or breakdown of process tanks and containers	conditions that led to failure or breakdown of process tanks and containers is identified
D-19.04.06P	assess and detect faulty or damaged equipment	faulty or damaged equipment is assessed and detected to determine *next steps*
D-19.04.07P	determine type of *repair* required	type of *repair* required is determined according to inspection and analysis results

Range of Variables

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

tools and equipment include: hand tools, NDT tools, pressure gauges

inspection includes: sensory inspection, gauge monitoring, gas detection monitoring

process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper

process piping components include: fittings, valves, strainers, gaskets, connectors

next steps include: repair, replace, overhaul, adjust, continue operation

repair includes: patching, overlay, re-coating

	Knowledge
	Learning Outcomes	Learning Objectives
D-19.04.01L	demonstrate knowledge of *process piping*, their components and operation	define terminology associated with *process piping*
		identify types of *process piping* and their *components* and accessories, and describe their purpose, applications and operation
D-19.04.02L	demonstrate knowledge of safety practices related to diagnosing *process piping*	identify *hazards* and describe *safe work practices* associated with diagnosing *process piping*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *process piping*
D-19.04.03L	demonstrate knowledge of the procedures used to diagnose *process piping*	identify tools and equipment used to diagnose *process piping* and describe their applications and procedures
		describe the procedures used to diagnose *process piping* and their components
		identify the factors to consider when determining if *process piping* needs to be repaired or replaced

Range of Variables

process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper

process piping components include: fittings, valves, strainers, gaskets, connectors

hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-19.05 Maintains process tanks and containers

Essential Skills

Document Use, Thinking, Reading

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-19.05.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements and manufacturers' specifications
D-19.05.02P	perform inspection *process tanks and containers* and their *components*	inspection is performed to locate *defects*
D-19.05.03P	verify maintenance requirements	maintenance requirements are verified according to inspection, equipment history and manufacturers’ specifications
D-19.05.04P	clean and replace filters and strainers	oil filters and strainers are cleaned and replaced according to indicators and manufacturers' specifications
D-19.05.05P	check temperatures, pressures, vacuum and flow rates	temperatures, pressures, vacuum and flow rates are checked according to process requirements
D-19.05.06P	verify operation of valves	operation of valves is verified by stroking the actuator
D-19.05.07P	adjust *process tank and container components*	*process tank and container components* are adjusted according to process requirements
D-19.05.08P	change liners	liners are changed according to site and manufacturers' specifications
D-19.05.09P	clear ventilation systems	ventilation systems are cleared of blockages and restrictions

Range of Variables

tools and equipment include: hand tools, NDT tools, pressure gauges

process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks

process tanks and container components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves

defects include: leaks, wear

	Knowledge
	Learning Outcomes	Learning Objectives
D-19.05.01L	demonstrate knowledge of *process tanks and containers, their components* and operation	define terminology associated with *process tanks and containers*
		identify types of *process tanks and containers* and their *components* and accessories, and describe their purpose, applications and operation
D-19.05.02L	demonstrate knowledge of safety practices related to *process tanks and containers*	identify *hazards* and describe *safe work practices* associated with *process tanks and containers*
D-19.05.03L	demonstrate knowledge of the procedures used to maintain and repair	interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *process tanks and containers*
D-19.05.04L	demonstrate knowledge of the procedures used to maintain *process tanks and containers*	identify tools and equipment used to maintain *process tanks and containers* and describe their applications and procedures
		identify the factors to consider when determining if *process tanks and containers* or their components need to be repaired or replaced
		describe the procedures used to maintain *process tanks and containers* and their components

Range of Variables

process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks

process tanks and container components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves

hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-19.06 Maintains process piping

Essential Skills

Document Use, Thinking, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-19.06.01P	perform inspection of *process* *piping* and *components*	inspection is performed to locate *defects*
D-19.06.02P	verify maintenance requirements	maintenance requirements are verified according to manufacturers’ specifications
D-19.06.03P	check *supports*	*supports* are checked to ensure pipes are supported according to manufacturers' specifications
D-19.06.04P	clean or replace filters and strainers	filters and strainers are cleaned or replaced according to site and manufacturers' specifications
D-19.06.05P	check temperatures, pressures, vacuum and flow rates	temperatures, pressures, vacuum and flow rates are checked according to process requirements
D-19.06.06P	verify operation of *process piping components*	operation of *process piping components* is verified according to process requirements
D-19.06.07P	lubricate *process* *piping* *components*	*process* *piping* *components* are lubricated according to manufacturers' specifications
D-19.06.08P	adjust *process piping components*	*process* *piping* *components* are adjusted by re-working bolts or adjusting piping supports

Range of Variables

process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper

defects include: leaks, wear

supports include: stands, hangers, brackets

process piping components include: fittings, valves, strainers, gaskets, connectors

	Knowledge
	Learning Outcomes	Learning Objectives
D-19.06.01L	demonstrate knowledge of *process piping, their components* and operation	define terminology associated with *process piping*
		identify types of *process piping* and their *components* and accessories, and describe their purpose, applications and operation
		identify process piping *supports* and describe their purpose, applications and operation
D-19.06.02L	demonstrate knowledge of safety practices related to *process piping*	identify *hazards* and describe *safe work practices* associated with *process piping*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *process piping*
D-19.06.03L	demonstrate knowledge of the procedures used to maintain *process piping*	identify tools and equipment used to maintain *process piping* and describe their applications and procedures
		identify the factors to consider when determining if *process piping* or their *components* need to be repaired or replaced
		describe the procedures used to maintain *process piping* and their *components*

Range of Variables

process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper

process piping components include: fittings, valves, strainers, gaskets, connectors

supports include: stands, hangers, brackets

hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances, confined spaces

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-19.07 Repairs process tanks and containers

Essential Skills

Thinking, Working with Others, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-19.07.01P	access *process tanks and containers*	*process tanks and containers* are accessed by removing *components*
D-19.07.02P	use *tools and equipment*	*tools and equipment* are used according to job requirements and manufacturers’ specifications
D-19.07.03P	prepare *process* *tanks* *and* *containers*	*process* *tanks* *and* *containers* are prepared for repair using various *methods*
D-19.07.04P	repair leaks	leaks are repaired by replacing gaskets, tightening threads, torqueing fasteners, packing and glands, and patching tanks and containers
D-19.07.05P	clean *process* *tanks and containers*	*process tanks and containers* are cleaned to prevent flow restrictions
D-19.07.06P	replace faulty *components* and auxiliary equipment	faulty *components* and auxiliary equipment are replaced according to manufacturers’ specifications and inspection reports
D-19.04.07P	align *components*	*components* are aligned according to manufacturers’ specifications
D-19.07.08P	reinstall machine guarding and safety devices	machine guarding and safety devices are reinstalled according to site and manufacturers' specifications, and jurisdictional regulations
D-19.07.09P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks

components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, manholes

tools and equipment include: layout, levelling tools, lifting and moving equipment

methods include: filing, sandblasting, buffing, grinding

	Knowledge
	Learning Outcomes	Learning Objectives
D-19.07.01L	demonstrate knowledge of *process* *tanks* *and* *containers* their *components* and operation	define terminology associated with *process* *tanks* *and* *containers*
		identify types of *process* *tanks* *and* *containers* and their *components* and accessories, and describe their purpose, applications and operation
D-19.07.02L	demonstrate knowledge of safety practices related to *process* *tanks* *and* *containers*	identify *hazards* and describe *safe work practices* associated with *process* *tanks* *and* *containers*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *tanks and containers*
D-19.07.03L	demonstrate knowledge of the procedures used to repair *process* *tanks* *and* *containers*	identify *tools and equipment* used to repair *process* *tanks* *and* *containers* and describe their applications and procedures
		identify the factors to consider when determining if *process* *tanks* *and* *containers* or their components need to be repaired or replaced
		describe the procedures used to repair *process* *tanks* *and* *containers* and their *components*

Range of Variables

process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks

process tanks and containers components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, manholes

hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances, confined spaces

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: layout, levelling tools, lifting and moving equipment

D-19.08 Repairs process piping

Essential Skills

Thinking, Working with Others, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-19.08.01P	use *tools and equipment*	*tools and equipment* are used according to job requirements and manufacturers’ specifications
D-19.08.02P	prepare *process piping* for repair or replacement	*process piping* is prepared for repair using various *preparation* *methods*
D-19.08.03P	repair or replace *supports*	*supports* are repaired or replaced according to manufacturers' specifications and inspection reports
D-19.08.04P	repair leaks	leaks are repaired by replacing gaskets, tightening threads, torqueing fasteners, packing and glands, and patching process piping and components
D-19.08.05P	clean *process piping*	*process piping* are cleaned to prevent flow restrictions
D-19.08.06P	replace faulty *components* and auxiliary equipment	faulty *components* and auxiliary equipment are replaced according to manufacturers’ specifications and inspection reports
D-19.08.07P	align *components*	*components* are aligned according to manufacturers’ specifications

Range of Variables

tools and equipment include: hand tools, layout, levelling tools, lifting and moving equipment, threading and grooving machine, torque wrenches, various plastic welding tools

process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper

preparation methods include: cleaning, grinding, pickling, plastic welding

supports include: stands, hangers, brackets

process piping components include: fittings, valves, strainers, gaskets, connectors

	Knowledge
	Learning Outcomes	Learning Objectives
D-19.08.01L	demonstrate knowledge of *process piping*, their components and operation	define terminology associated with *process piping*
		identify types of *process piping* and their components and accessories, and describe their purpose, applications and operation
		identify process piping *supports* and describe their purpose, applications and operation
D-19.08.02L	demonstrate knowledge of safety practices related to *process piping*	identify *hazards* and describe *safe work practices* associated with *process piping* and the removal of process piping
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *process piping*
D-19.08.03L	demonstrate knowledge of the procedures used to repair *process piping*	identify *tools and equipment* used to repair *process piping* and describe their applications and procedures
		identify the factors to consider when determining if *process piping* or their components need to be repaired or replaced
		describe the procedures used to repair *process piping* and their components

Range of Variables

process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper

supports include: stands, hangers, brackets

hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: layout, levelling tools, lifting and moving equipment

Task D-20 Services conveying systems

Task Descriptor

Conveying systems are used to transfer products safely and efficiently. Servicing includes installing, diagnosing, maintaining and repairing of conveying systems.

D-20.01 Installs conveying systems

Essential Skills

Numeracy, Thinking, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-20.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job specifications
D-20.01.02P	determine location and elevation for installation	location and elevation for installation is determined according to engineered drawings
D-20.01.03P	prepare foundation	foundation is prepared according to engineered drawings
D-20.01.04P	prepare base or mounting brackets	base or mounting brackets are prepared according to design specifications and type of installation
D-20.01.05P	assemble *conveying system*	*conveying system* is assembled according to design specifications
D-20.01.06P	install *conveying system* *components*	*conveying system* *components* are installed according to engineered drawings and manufacturers' specifications
D-20.01.07P	position *conveying system* in place	*conveying system* is positioned in place using rigging, hoisting/lifting and moving equipment
D-20.01.08P	align, level and secure *conveying system*	*conveying system* is aligned, leveled and secured according to type of system
D-20.01.09P	grout *conveying system*	*conveying system* is grouted to distribute load and minimize vibration
D-20.01.10P	set clearances	clearances are set according to manufacturers’ specifications
D-20.01.11P	check direction of rotation	direction of rotation is checked according to conveying requirements
D-20.01.12P	connect in-feed and discharge	in-feed and discharge is connected according to conveying requirements
D-20.01.13P	connect belts	belts are connected using *splicing techniques*
D-20.01.14P	track belts	belts are tracked and operate according to manufacturers' specifications
D-20.01.15P	connect chains using *chain* *conveyor* *components*	chains are connected using *chain* *conveyor* *components*
D-20.01.16P	connect and align prime mover	prime mover is connected and aligned through *mechanical power transmission*
D-20.01.17P	install *sensory devices*	*sensory devices* are installed according to conveying requirements and manufacturers' specifications
D-20.01.18P	install *safety devices*	*safety devices* are installed according to manufacturers’ specifications and jurisdictional regulations
D-20.01.19P	energize equipment and release for operation	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

tools and equipment include: hand tools, levelling and alignment equipment

conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water

conveying system components include: bearings, pulleys, rollers, gear reduction units, take-ups, scrapers

splicing techniques include: vulcanizing, cold splicing, mechanical

chain conveyor components to connect include: connecting links, rivets, locking clips

mechanical power transmissions include: couplings, sprockets and chains, sheaves and belts, hollow shaft gear boxes

sensory devices include: motion detectors, depth sensors

safety devices include: physical guards, emergency stops, electronic eyes, hand rails, lock-outs

	Knowledge
	Learning Outcomes	Learning Objectives
D-20.01.01L	demonstrate knowledge of *conveying systems, their components* and operation	define terminology associated with *conveying systems*
		identify types of *conveying systems* and their *components* and accessories, and describe their purpose, applications and operation
D-20.01.02L	demonstrate knowledge of safety practices related to *conveying systems*	identify hazards and describe *safe work practices* associated with *conveying systems*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *conveying systems*
D-20.01.03L	demonstrate knowledge of the procedures used to install *conveying systems*	identify tools and equipment used to install *conveying systems* and describe their applications and procedures
		describe the procedures used to install *conveying systems* and their components
		identify the factors to consider and required calculations to determine *conveying system* requirements
		describe the procedures used to splice a conveyor belt

Range of Variables

conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water

conveying system components include: bearings, pulleys, rollers, gear reduction units, take-ups, scrapers

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-20.02 Diagnoses conveying systems

Essential Skills

Thinking, Document Use, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-20.02.01P	obtain a description of the problem and symptoms	a description of the problem and symptoms is obtained
D-20.02.02P	perform *sensory inspection* of *components*	*sensory inspection* of *components* is performed to identify wear and damage
D-20.02.03P	inspect *filters*	*filters* are inspected to identify blockages, wear and damage
D-20.02.04P	select and use *tools and equipment*	*tools and equipment* are selected and used according to *conveying system*
D-20.02.05P	perform condition-based monitoring routine procedures	condition-based monitoring routine procedures are performed to detect defects not identified through *sensory inspection*
D-20.02.06P	determine *type of repair required*	*type of repair required* and *next steps* are is determined according to inspection, job requirements, engineered drawings and manufacturers’ specifications
D-20.02.07P	identify conditions that led to failure or breakdown of *conveying system*	conditions that led to failure or breakdown of *conveying system* are identified and recorded

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities

components include: limit switches, gear reduction units, emergency stops, couplings, magnets, pulleys, rollers, bearings, sheaves, sprockets, chains and belts

filters include: cyclones, bag shakers, screens and precipitators

tools and equipment include: hand tools, gauges, levelling and alignment equipment

conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water

type of repair required includes the replacement of: bearings, couplings, idlers, conveyor belts, mechanical splices, rotary valves, skirting

next steps include: repair, replace, overhaul, adjust, continue operation

	Knowledge
	Learning Outcomes	Learning Objectives
D-20.02.01L	demonstrate knowledge of *conveying systems, their components* and operation	define terminology associated with *conveying systems*
		identify types of *conveying systems* and their *components* and accessories, and describe their purpose, applications and operation
D-20.02.02L	demonstrate knowledge of safety practices related to *conveying systems*	identify hazards and describe *safe work practices* associated with *conveying systems*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *conveying systems*
D-20.02.03L	demonstrate knowledge of the procedures used to diagnose *conveying systems*	identify *tools and equipment* used to diagnose *conveying systems* and describe their applications and procedures
		describe the procedures used to inspect *conveying systems* and their *components*
		describe the procedures used to diagnose *conveying systems* and their *components*
		identify the factors to consider when determining if *conveying systems* needs to be repaired or replaced
		identify the factors to consider and required calculations to determine *conveying system* requirements
		describe the procedures used to splice a conveyor belt

Range of Variables

conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water

components include: limit switches, gear reduction units, emergency stops, couplings, magnets, pulleys, rollers, bearings, sheaves, sprockets, chains and belts

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: hand tools, gauges, levelling and alignment equipment

D-20.03 Maintains conveying systems

Essential Skills

Thinking, Document Use, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-20.03.01P	perform *sensory inspection*	*sensory inspection* is performed to locate *defects*
D-20.03.02P	select and use *tools and equipment*	*tools and equipment* are used according to job specifications
D-20.03.03P	verify maintenance requirements	maintenance requirements are verified according to manufacturers’ specifications
D-20.03.04P	check *conditions*	*conditions* are checked according to manufacturers' specifications
D-20.03.05P	verify *power transmission* alignment and correct	alignment of *power transmission* is verified and corrected, if outside of tolerances
D-20.03.06P	check clearances	clearances are checked against manufacturers’ specifications
D-20.03.07P	monitor *components*	*components* are maintained according to *conveying system* type
D-20.03.08P	monitor *power transmission*	*power transmission* is maintained by *methods* according to type of transmission
D-20.03.09P	adjust tracking of mechanical conveying systems	tracking of mechanical conveying systems are adjusted according to conveying requirements and manufacturers' specifications
D-20.03.10P	adjust *conveying system accessories*	*conveying system accessories* are adjusted according to manufacturers' specifications
D-20.03.11P	replace filters	filters are replaced according to indicators and manufacturers' specifications
D-20.03.12P	monitor safety device components and guards	safety device components and guards are maintained according to site and manufacturers' specifications and jurisdictional regulations

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities

defects include: wear, misalignment

tools and equipment include: wrenches and tachometers as well as condition-based monitoring tools

conditions include: temperature, vibration, lubrication, pressure, flow rates

power transmissions include: couplings, sprockets and chains, sheaves and belts, gear boxes

components include: limit switches, emergency stops, magnets, pulleys, rollers, bearings

conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water

methods include: cleaning, lubricating, adjusting, checking fluid levels, tensioning

conveying system accessories include: belt scraper, guides, training idlers, grizzlies, hoppers, chutes

	Knowledge
	Learning Outcomes	Learning Objectives
D-20.03.01L	demonstrate knowledge of *conveying systems, their components* and operation	define terminology associated with *conveying systems*
		identify types of *conveying systems* and their *components* and accessories, and describe their purpose, applications and operation
D-20.03.02L	demonstrate knowledge of safety practices related to *conveying systems*	identify hazards and describe *safe work practices* associated with *conveying systems*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *conveying systems*
D-20.03.03L	demonstrate knowledge of the procedures used to maintain *conveying systems*	identify tools and equipment used to maintain *conveying systems* and describe their applications and procedures
		identify the factors to consider when determining if *conveying systems* or their *components* need to be repaired or replaced
		describe the procedures used to maintain *conveying systems* and their components
		identify the factors to consider and required calculations to determine *conveying system* requirements
		describe the procedures used to splice a conveyor belt
		describe the procedures used to track a conveyor belt

Range of Variables

conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water

components include: limit switches, emergency stops, magnets, pulleys, rollers, bearings

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

D-20.04 Repairs conveying systems

Essential Skills

Thinking, Document Use, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
D-20.04.01P	access *conveying systems*	*conveying systems* are accessed by removing *components* and guards
D-20.04.02P	select and use *tools and equipment*	*tools and equipment* are used according to job specifications
D-20.04.03P	prepare *conveying system* for repair	*conveying system* is prepared according to repair required and standard operating procedures (SOPs)
D-20.04.04P	dismantle *conveying system*	*conveying system* is dismantled according to type of repair required
D-20.04.05P	size, replace and align *components*	*components* are sized, replaced and aligned according to manufacturers' specifications
D-20.04.06P	repair *power transmission*	*power transmission* is repaired according to manufacturers' specifications
D-20.04.07P	patch, shorten or replace conveying belt	conveying belt is patched, shortened or replaced according to operating requirements and manufacturers' specifications
D-20.04.08P	verify rotation	rotation is checked prior to coupling up by performing bump test
D-20.04.09P	adjust tracking	tracking is adjusted according to conveying requirements and manufacturers' specifications
D-20.04.10P	adjust and replace *conveying system accessories*	*conveying system accessories* are adjusted and replaced according to manufacturers' specifications
D-20.04.11P	replace filters	filters are replaced according to indicators and manufacturers' specifications
D-20.04.12P	adjust and replace safety device components and guards	safety device components and guards are adjusted and replaced according to site and manufacturers' specifications and jurisdictional regulations

Range of Variables

conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water

components include: limit switches, emergency stops, magnets, pulleys, rollers, bearings

tools and equipment include: wrenches, tachometers, condition-based monitoring tools

power transmissions include: couplings, sprockets and chains, sheaves and belts, gear boxes

conveying system accessories include: grizzlies, hoppers, chutes

	Knowledge
	Learning Outcomes	Learning Objectives
D-20.04.01L	demonstrate knowledge of *conveying systems, their components* and operation	define terminology associated with *conveying systems*
		identify types of *conveying systems* and their *components* and accessories, and describe their purpose, applications and operation
D-20.04.02L	demonstrate knowledge of safety practices related to *conveying systems*	identify hazards and describe *safe work practices* associated with *conveying systems*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *conveying systems*
D-20.04.03L	demonstrate knowledge of the procedures used to repair *conveying systems*	identify tools and equipment used to repair *conveying systems* and describe their applications and procedures
		identify the factors to consider when determining if *conveying systems* or their components need to be repaired or replaced
		identify the factors to consider and required calculations to determine *conveying system* requirements
		describe the procedures used to splice a conveyor belt
		describe the procedures used to track a conveyor belt

Range of Variables

conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water

components include: limit switches, emergency stops, magnets, pulleys, rollers, bearings

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

Date modified:: 2017-03-14