Major Work Activity C – Services mechanical power transmission components and systems

Task C-9 Services prime movers

Task Descriptor

Prime movers are the driver of the mechanical system and include equipment such as electric motors, turbines (for example wind, water, gas or steam) and internal combustion engines. They must be installed correctly and maintained properly to provide optimum power and torque to the driven systems and to ensure reliability of the prime mover. Servicing includes installing, diagnosing, maintaining and repairing.

C-9.01 Installs prime movers

Essential Skills

Numeracy, Document Use, Working with Others

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-9.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job and manufacturers’ specifications
C-9.01.02P	determine location and elevation for installation	location and elevation for installation is determined according to engineered drawings
C-9.01.03P	prepare foundation	foundation is prepared according to manufacturers’ specifications and engineered drawings
C-9.01.04P	prepare base, base plates, sole plates and structure	base, base plates, sole plates and structure are prepared using *methods* according to manufacturers’ specifications and engineered drawings
C-9.01.05P	prepare and inspect *prime movers*	*prime movers* are prepared and inspected for installation according to manufacturers’ specifications
C-9.01.06P	position *prime movers*	*prime movers* are positioned manually or with rigging, hoisting/lifting and moving equipment according to manufacturers' specifications
C-9.01.07P	secure, level and align *prime mover*	*prime mover* is secured, leveled and aligned with driven equipment according to site and manufacturers’ specifications, and engineered drawings
C-9.01.08P	install *auxiliary systems*	*auxiliary systems* are installed according to manufacturers’ specifications and engineered drawings
C-9.01.09P	verify rotation	rotation is checked prior to coupling by performing bump test
C-9.01.10P	connect *prime mover* to driven equipment	*prime mover* is connected to driven equipment using *components* according to engineered specifications and drawings
C-9.01.11P	install safety guards and *safety devices*	safety guards and *safety devices* are installed according to manufacturers’ specifications and jurisdictional regulations
C-9.01.12P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

tools and equipment include: torque wrenches, dial indicators, precision levels, optical or laser alignment equipment, piano wire, sound mic, hand tools

methods include: cleaning, deburring, degreasing, removing scale and debris

prime movers include: electric motors, turbines (for example wind, water, gas or steam), internal combustion engines, hydraulic drives

auxiliary systems include: lube pumps, filtration systems, cooling systems, equipment protection devices

components include: couplings, sheaves, sprockets, gear boxes, drive shafts, drive belts

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
C-9.01.01L	demonstrate knowledge of *prime movers*, their components and operation	define terminology associated with *prime movers*
		identify types of *prime movers* and their components and accessories, and describe their purpose, applications and operation
C-9.01.02L	demonstrate knowledge of safety practices related to *prime movers*	identify hazards and describe *safe work practices* associated with *prime movers*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *prime movers*
C-9.01.03L	demonstrate knowledge of the procedures used to install *prime movers*	identify tools and equipment used to install *prime movers* and describe their applications and procedures
		describe the procedures used to install *prime movers* and their components

Range of Variables

prime movers include: electric motors, turbines (for example wind, water, gas or steam), internal combustion engines

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

C-9.02 Diagnoses prime movers

Essential Skills

Thinking, Oral Communication, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-9.02.01P	obtain a description of the problem and symptoms	description of the problem and symptoms is obtained
C-9.02.02P	perform *sensory inspection* of *prime movers*	*sensory inspection* is performed
C-9.02.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job and manufacturers’ specifications
C-9.02.04P	test and evaluate *prime movers*	*prime movers* are tested and evaluated by using specialized equipment and referring to manufacturers’ recommendations
C-9.02.05P	perform *condition-based monitoring methods* and analysis	*condition-based monitoring methods* and analysis are performed to detect defects not identified through *sensory inspection*
C-9.02.06P	inspect prime mover *components*	prime mover *components* are inspected for *defects* and to determine *next steps*
C-9.02.07P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
C-9.02.08P	assess and detect faulty or damaged equipment	faulty or damaged equipment is assessed and detected to determine *next steps*

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, visually inspecting

prime movers include: electric motors, turbines (for example wind, water, gas or steam), internal combustion engines

tools and equipment include: torque wrenches, dial indicators, precision levels and measuring tools, optical or laser alignment equipment, piano wire, sound mic, hand tools

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

components include: couplings, sheaves, sprockets, gear boxes, drive shafts, drive belts

defects include: excessive wear, corrosion, looseness

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

next steps include: repair, replace, overhaul, adjust, continue operation

	Knowledge
	Learning Outcomes	Learning Objectives
C-9.02.01L	demonstrate knowledge of *prime movers*, their components and operation	define terminology associated with *prime movers*
		identify types of *prime movers* and their *components* and accessories, and describe their purpose, applications and operation
C-9.02.02L	demonstrate knowledge of safety practices related to *prime movers*	identify hazards and describe *safe work practices* associated with *prime movers*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *prime movers*
C-9.02.03L	demonstrate knowledge of the procedures used to diagnose *prime movers*	identify tools and equipment used to diagnose *prime movers* and describe their applications and procedures
		describe the procedures used to inspect *prime movers* and their *components*
		describe the procedures used to diagnose *prime movers* and their *components*
		identify the factors to consider when determining if *prime movers* need to be repaired or replaced

Range of Variables

prime movers include: electric motors, turbines (for example wind, water, gas or steam), internal combustion engines

components include: couplings, sheaves, sprockets, gear boxes, drive shafts, drive belts, chain drives, fluid drives, bearings

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

C-9.03 Maintains prime movers

Essential Skills

Thinking, Working with Others, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-9.03.01P	inspect, modify and adjust *prime movers*	*prime movers* are inspected, modified and adjusted according to maintenance schedule using *condition-based monitoring methods*
C-9.03.02P	use *tools and equipment*	*tools and equipment* are used according to job and manufacturers’ specifications
C-9.03.03P	align components	components are aligned according to manufacturers’ specifications
C-9.03.04P	check coolant and lubricant levels, packing, seals and *equipment protection devices*	coolant and lubricant levels, packing, seals and *equipment protection devices* are checked according to manufacturers’ specifications and maintenance schedule
C-9.03.05P	monitor temperature, vibration and pressure	temperature, vibration and pressure are monitored
C-9.03.06P	check automatic bearing and seal lubrication systems	automatic bearing and seal lubrication systems are checked
C-9.03.07P	adjust flow and pressure controls	flow and pressure controls for cooling and lubrication of *prime movers* are adjusted according to manufacturers’ specifications
C-9.03.08P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
C-9.03.09P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation
C-9.03.10P	identify faulty or damaged equipment	faulty or damaged equipment is identified to determine repair or replacement

Range of Variables

prime movers include: electric motors, turbines (for example wind, water, gas or steam), internal combustion engines

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

tools and equipment include: torque wrenches, dial indicators, precision levels, optical or laser alignment equipment, piano wire, sound mic, hand tools

equipment protection devices include: over speed governors, under speed governors, governors, emergency shutdown devices

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
C-9.03.01L	demonstrate knowledge of *prime movers*, their components and operation	define terminology associated with *prime movers*
		identify types of *prime movers* and their components and accessories, and describe their purpose, applications and operation
C-9.03.02L	demonstrate knowledge of safety practices related to *prime movers*	identify hazards and describe *safe work practices* associated with *prime movers*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *prime movers*
C-9.03.03L	demonstrate knowledge of the procedures used to maintain *prime movers*	identify tools and equipment used to maintain *prime movers* and describe their applications and procedures
		identify the factors to consider when determining if *prime movers* or their components need to be repaired or replaced
		describe the procedures used to maintain *prime movers* and their components

Range of Variables

prime movers include: electric motors, turbines (for example wind, water, gas or steam), internal combustion engines

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

C-9.04 Repairs prime movers

Essential Skills

Thinking, Working with Others, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-9.04.01P	access *prime movers*	*prime movers* are accessed by removing *components*
C-9.04.02P	dismantle and remove *prime movers* and *components*	*prime movers* and *components* are dismantled and removed according to manufacturers' specifications and engineered drawings using tools and procedures and match (witness) marks
C-9.04.03P	use *tools and equipment*	*tools and equipment* are used according to job and manufacturers’ specifications
C-9.04.04P	prepare *prime movers* for repair	*prime movers* are prepared for repair using various methods
C-9.04.05P	size and replace seals, bearings and power transmission devices	seals, bearings and power transmission devices are sized and replaced according to manufacturers’ specifications and engineered drawings
C-9.04.06P	machine keys, keyways and keyseats	keys, keyways and keyseats are machined according to manufacturers’ specifications and engineered drawings
C-9.04.07P	pour and scrape new friction bearings	new friction bearings are poured and scraped according to manufacturers’ specifications and engineered drawings
C-9.04.08P	replace faulty *components* and auxiliary equipment	faulty *components* and auxiliary equipment are replaced according to manufacturers’ specifications
C-9.04.09P	verify rotation	rotation is checked prior to coupling by performing bump test
C-9.04.10P	align *components*	*components* are aligned according to manufacturers’ specifications
C-9.04.11P	reinstall machine guarding and safety devices	machine guarding and safety devices are reinstalled according to manufacturers' specifications, and jurisdictional regulations
C-9.04.12P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

prime movers include: electric motors, turbines (for example wind, water, gas or steam), internal combustion engines

components include: housings, machine guarding, collars, covers, safety controls

tools and equipment include: torque wrenches, dial indicators, precision levels, optical or laser alignment equipment, piano wire, sound mic, hand tools

	Knowledge
	Learning Outcomes	Learning Objectives
C-9.04.01L	demonstrate knowledge of *prime movers, their components* and operation	define terminology associated with *prime movers*
		identify types of *prime movers* and their *components* and accessories, and describe their purpose, applications and operation
C-9.04.02L	demonstrate knowledge of safety practices related to *prime movers*	identify hazards and describe *safe work practices* associated with *prime movers*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *prime movers*
C-9.04.03L	demonstrate knowledge of the procedures used to repair *prime movers*	identify *tools and equipment* used to repair *prime movers* and describe their applications and procedures
		identify the factors to consider when determining if *prime movers* or their *components* need to be repaired or replaced
		describe the procedures used to repair *prime movers* and their *components*

Range of Variables

prime movers include: electric motors, turbines (for example wind, water, gas or steam), internal combustion engines

components include: housings, machine guarding, collars, covers, safety controls

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: torque wrenches, dial indicators, precision levels, optical or laser alignment equipment, piano wire, sound mic, hand tools

Task C-10 Services shafts, bearings and seals

Task Descriptor

Shafts transmit power and torque from the prime mover to the driven equipment. Bearings maintain the shaft centerline and allow rotary or linear shaft movement with minimal friction. Seals prevent contamination of other components and ensure lubrication and coolant containment. Servicing includes installing, diagnosing, maintaining and repairing these components.

C-10.01 Installs shafts, bearings and seals

Essential Skills

Document Use, Numeracy, Thinking

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-10.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job and manufacturers’ specifications
C-10.01.02P	select *shafts, bearings* and *seals*	*shafts, bearings* and *seals* are selected according to *specifications* and engineered drawings
C-10.01.03P	measure fits and tolerances	fits and tolerances of *shafts, bearings* and *seals* and housings are measured within manufacturers’ specifications
C-10.01.04P	position *shafts, bearings* and *seals*	*shafts, bearings* and *seals* are positioned manually or with rigging, hoisting/lifting and moving equipment
C-10.01.05P	mount *seals*	*seals* are mounted according to job and manufacturers’ specifications, and engineered drawings, using *tools and equipment*
C-10.01.06P	mount *plain (friction) bearings*	*plain (friction) bearings* are mounted using *equipment* to fit according to manufacturers’ specifications
C-10.01.07P	mount *anti-friction (rolling element-type) bearings*	*anti-friction (rolling element-type) bearings* are mounted using *equipment* to fit according to manufacturers’ specifications
C-10.01.08P	check, adjust and record clearances of *bearings* and *seals*	clearances of *bearings* and *seals* are checked, adjusted and recorded according to site and manufacturers’ specifications, and engineered drawings
C-10.01.09P	secure, level and align *shafts, bearings* and *seals*	*shafts, bearings* and *seals* are secured, leveled and aligned according to site and manufacturers’ specifications, and engineered drawings
C-10.01.10P	apply lubricants	lubricants are applied according to site and manufacturers’ specifications, and engineered drawings
C-10.01.11P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations

Range of Variables

tools and equipment include: hand tools, torque wrenches, dial indicators, feeler gauges, micrometers, calipers, induction heaters, oil baths, arbour presses, bearing ovens, seal drivers, hydraulic adaptors

shafts include: drive, counter, jack, hollow, shaft accessories (keys, pins, taper bushings, retaining rings, sleeves)

bearings include: plain (friction), anti-friction (rolling element)

seals include: static, dynamic, mechanical, non-contacting (labyrinth/annulus)

specifications include: product, operating environment, loads, temperatures, pressures, rpm

plain (friction) bearings fitting equipment includes: plasti-gauges, lead wires, mechanics’ blue, scrapers

anti-friction (rolling element-type) bearings equipment includes: induction heaters, oil baths, arbour presses, bearing ovens

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
C-10.01.01L	demonstrate knowledge of *shafts,* *bearings* and *seals*, their components and operation	define terminology associated with *shafts, bearings* and *seals*
		identify types of *shafts, bearings* and *seals* and their components and accessories , and describe their purpose, applications and operation
C-10.01.02L	demonstrate knowledge of safety practices related to *shafts, bearings* and *seals*	identify hazards and describe *safe work practices* associated with *shafts, bearings* and *seals*
C-10.01.03L	demonstrate knowledge of the procedures used to install *shafts, bearings* and *seals*	identify tools and equipment used with *shafts, bearings* and *seals* and describe their applications and procedures
		describe the procedures used to install *shafts, bearings* and *seals* and their components

Range of Variables

shafts include: drive, counter, jack, hollow, shaft accessories (keys, pins, taper bushings, retaining rings, adapter and withdrawal sleeves)

bearings include: plain (friction), anti-friction (rolling element)

seals include: static, dynamic, mechanical, non-contacting (labyrinth/annulus)

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

C-10.02 Diagnoses shafts, bearings and seals

Essential Skills

Oral Communication, Thinking, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-10.02.01P	obtain a description of the problem and symptoms	description of the problem and symptoms is obtained
C-10.02.02P	perform *sensory inspection* of *shafts, bearings* and *seals* for defects	*sensory inspection* of *shafts, bearings* and *seals* is performed to determine *next steps*
C-10.02.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job and manufacturers’ specifications
C-10.02.04P	test and evaluate *shafts, bearings* and *seals*	*shafts, bearings* and *seals* are tested and evaluated using specialized equipment and referring to manufacturers’ specifications
C-10.02.05P	perform *condition-based monitoring methods* and analysis	*condition-based monitoring methods* and analysis are performed to detect defects not identified through *sensory inspection*
C-10.02.06P	inspect *shafts, bearings* and *seals*	*shafts, bearings* and *seals* are inspected for defects and to determine *next steps*
C-10.02.07P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for leaks, missing and loose parts, worn and damaged components

shafts include: drive, counter, jack, hollow, shaft accessories (keys, pins, taper bushings, retaining rings, adapter and withdrawal sleeves)

bearings include: plain (friction), anti-friction (rolling element)

seals include: static, dynamic, mechanical, non-contacting (labyrinth/annulus)

next steps include: repair, replace, overhaul, adjust, continue operation

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
C-10.02.01L	demonstrate knowledge of *shafts, bearings* and *seals*, their components and operation	define terminology associated with *shafts, bearings* and *seals*
		identify types of *shafts, bearings* and *seals* and their components and accessories, and describe their purpose, applications and operation
C-10.02.02L	demonstrate knowledge of safety practices related to *shafts, bearings* and *seals*	identify hazards and describe *safe work practices* associated with *shafts, bearings* and *seals*
C-10.02.03L	demonstrate knowledge of the procedures used to diagnose *shafts, bearings* and *seals*	identify tools and equipment used with *shafts, bearings* and *seals* and describe their applications and procedures
		describe the procedures used to inspect *shafts, bearings* and *seals* and their components
		describe the procedures used to diagnose *shafts, bearings* and *seals* and their components
		identify the factors to consider when determining if *shafts, bearings* and *seals* need to be repaired or replaced

Range of Variables

shafts include: drive, counter, jack, hollow, shaft accessories (keys, pins, taper bushings, retaining rings, adapter and withdrawal sleeves)

bearings include: plain (friction), anti-friction (rolling element)

seals include: static, dynamic, mechanical, non-contacting (labyrinth/annulus)

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

C-10.03 Maintains shafts, bearings and seals

Essential Skills

Oral Communication, Thinking, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-10.03.01P	inspect, modify and adjust *shafts, bearings* and *seals*	*shafts, bearings* and *seals* are inspected, modified and adjusted according to maintenance schedule using *condition-based monitoring methods*
C-10.03.02P	use *tools and equipment*	*tools and equipment* are used according to site and manufacturers’ specifications
C-10.03.03P	align *components*	*components* are aligned according to site and manufacturers’ specifications, and engineered drawings
C-10.03.04P	check coolant and lubricants levels, packing, seals and *equipment protection devices*	coolant and lubricants levels, packing, seals and *equipment protection devices* are checked according to manufacturers’ specifications and maintenance schedule
C-10.03.05P	monitor temperature, vibration and pressure	temperature, vibration and pressure are monitored using condition-based monitoring methods according to site and manufacturers' specifications and engineered drawings
C-10.03.06P	check automatic bearing and seal lubrication systems	automatic bearing and seal lubrication systems are checked according to site and manufacturers' specifications and engineered drawings
C-10.03.07P	adjust flow and pressure controls	flow and pressure controls for cooling and lubrication of shafts, bearings and seals are adjusted according to manufacturers’ specifications
C-10.03.08P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
C-10.03.09P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation
C-10.03.10P	identify faulty or damaged equipment	faulty or damaged equipment is identified to determine repair or replacement

Range of Variables

shafts include: drive, counter, jack, hollow, shaft accessories (keys, pins, taper bushings, retaining rings, adapter and withdrawal sleeves)

bearings include: plain (friction), anti-friction (rolling element)

seals include: static, dynamic, mechanical, non-contacting (labyrinth/annulus)

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

components include: couplings, keys, gears, pulleys

equipment protection devices include: emergency shutdown devices (temperature, vibration, speed, load)

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
C-10.03.01L	demonstrate knowledge of *shafts, bearings* and *seals*, their components and operation	define terminology associated with *shafts, bearings* and *seals*
		identify types of *shafts, bearings* and *seals* and their components and accessories, and describe their purpose, applications and operation
C-10.03.02L	demonstrate knowledge of safety practices related to *shafts, bearings* and *seals*	identify hazards and describe *safe work practices* associated with *shafts, bearings* and *seals*
C-10.03.03L	demonstrate knowledge of the procedures used to maintain *shafts, bearings* and *seals*	identify tools and equipment used to maintain *shafts, bearings* and *seals* and describe their applications and procedures
		identify the factors to consider when determining if *shafts, bearings* and *seals* or their components need to be repaired or replaced
		describe the procedures used to maintain *shafts, bearings* and *seals* and their components

Range of Variables

shafts include: drive, counter, jack, hollow shaft accessories (keys, pins, taper bushings, retaining rings, adapter and withdrawal sleeves)

bearings include: plain (friction), anti-friction (rolling element)

seals include: static, dynamic, mechanical, non-contacting (labyrinth/annulus)

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

C-10.04 Repairs shafts, bearings and seals

Essential Skills

Thinking, Numeracy, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-10.04.01P	rebuild and replace faulty *shafts, bearings* and *seals*	faulty *shafts, bearings* and *seals* are rebuilt and replaced according to manufacturers’ specifications
C-10.04.02P	select and use *tools and equipment*	*tools and equipment* are selected and used according to site and manufacturers’ specifications
C-10.04.03P	dismantle, remove and reassemble *shafts, bearings* and *seals*	*shafts, bearings* and *seals* are dismantled, removed and reassembled to specifications using tools and procedures, and match (witness) marks
C-10.04.04P	prepare shaft	shaft is prepared for repair using various *methods*
C-10.04.05P	align *components*	*components* are aligned according to manufacturers’ specifications
C-10.04.06P	access *shafts, bearings* and *seals*	*shafts, bearings* and *seals* are accessed by removing *components*
C-10.04.07P	size and replace *shafts, bearings* and *seals*	*shafts, bearings* and *seals* are sized and replaced according to manufacturers’ specifications
C-10.04.08P	pour and scrape new plain (friction) bearings	new plain (friction) bearings are poured and scraped according to manufacturers’ specifications and engineered drawings
C-10.04.09P	machine keys, keyway and keyseats	keys, keyway and keyseats are machined according to manufacturers’ specifications
C-10.04.10P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
C-10.04.11P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

shafts include: drive, counter, jack, hollow

shaft accessories include: keys, pins, taper bushings, retaining rings, sleeves

bearings include: plain (friction), anti-friction (rolling element)

seals include: static, dynamic, mechanical, non-contacting (labyrinth/annulus)

methods include: sleeving, welding, filing, polishing, machining

components include: couplings, keys, gears, pulleys, housings, sleeves, snap rings, collars and covers

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
C-10.04.01L	demonstrate knowledge of *shafts, bearings* and *seals*, their components and operation	define terminology associated with *shafts, bearings* and *seals*
		identify types of *shafts, bearings* and *seals* and their components and accessories, and describe their purpose, applications and operation
C-10.04.02L	demonstrate knowledge of safety practices related to *shafts, bearings* and *seals*	identify hazards and describe *safe work practices* associated with *shafts, bearings* and *seals*
C-10.04.03L	demonstrate knowledge of the procedures used to repair *shafts, bearings* and *seals*	identify tools and equipment used to repair *shafts, bearings* and *seals* and describe their applications and procedures
		identify the factors to consider when determining if *shafts, bearings* and *seals* or their components need to be repaired or replaced
		describe the procedures used to repair *shafts, bearings* and *seals* and their components

Range of Variables

shafts include: drive, counter, jack, hollow

shaft accessories include: keys, pins, taper bushings, retaining rings, sleeves

bearings include: plain (friction), anti-friction (rolling element)

seals include: static, dynamic, mechanical, non-contacting (labyrinth/annulus)

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

Task C-11 Services couplings, clutches and brakes

Task Descriptor

Couplings transfer torque, power, and rotary and linear motion from one shaft to another. Clutches allow engagement and disengagement of power and torque. Brakes slow or stop the motion. They must be installed correctly and maintained properly to provide optimum power and torque to the driven systems and to ensure reliability. Servicing includes installing, diagnosing, maintaining and repairing.

C-11.01 Installs couplings, clutches and brakes

Essential Skills

Document Use, Thinking, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-11.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to job requirements
C-11.01.02P	select *couplings, clutches* and *brakes*	*couplings, clutches* and *brakes* are selected according to *specifications*
C-11.01.03P	place *couplings, clutches* and *brakes*	*couplings, clutches* and *brakes* are placed manually or by using rigging, hoisting/lifting and moving equipment
C-11.01.04P	mount *couplings, clutches* and *brakes*	*couplings, clutches* and *brakes* are mounted using *tools and equipment*, and by heating or cooling the components
C-11.01.05P	assemble *couplings, clutches* and *brakes* with mating equipment	*couplings, clutches* and *brakes* are assembled with mating equipment according to site and manufacturers’ specifications, and engineered drawings
C-11.01.06P	check, adjust and record clearances of *couplings, clutches* and *brakes*	clearances of *couplings, clutches* and *brakes* are checked, adjusted and recorded according to manufacturers’ specifications
C-11.01.07P	align *couplings, clutches* and *brakes*	*couplings, clutches* and *brakes* are aligned according to manufacturers’ specifications
C-11.01.08P	lubricate *couplings, clutches* and *brakes*	*couplings, clutches* and *brakes* are lubricated according to manufacturers’ specifications
C-11.01.09P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
C-11.01.10P	energize equipment, start it up and return to operation	equipment is energized and started up according to site and manufacturers’ specifications, and returned to operation

Range of Variables

tools and equipment include: torque wrenches, feeler gauges, straight edges, micrometers, calipers, presses, pullers, laser alignment equipment, hand tools, dial indicators

couplings include: rigid, elastomeric, grid, mechanical, fluid

clutches include: overrunning, friction, positive contact, fluid, electromagnetic

brakes include: friction, fluid/wet disc, electromagnetic

specifications include: torque, horsepower, loads, temperatures, rpm, environment, manufacturers’ specifications

safety devices include: thermal protection, light curtains, pressure sensitive matting, keyed switches, shear pins, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
C-11.01.01L	demonstrate knowledge of *couplings, clutches* and *brakes*, their components and operation	define terminology associated with *couplings, clutches* and *brakes*
		identify types of *couplings, clutches* and *brakes*, their components and accessories, and describe their purpose, applications and operation
C-11.01.02L	demonstrate knowledge of safety practices related to *couplings, clutches* and *brakes*	identify hazards and describe *safe work practices* associated with *couplings, clutches* and *brakes*
C-11.01.03L	demonstrate knowledge of the procedures used to remove and install *couplings, clutches* and *brakes*	interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *couplings, clutches* and *brakes*
		identify *tools and equipment* used to install *couplings, clutches* and *brakes* and describe their applications and procedures
		describe the procedures used to remove and install *couplings, clutches* and *brakes* and their components

Range of Variables

couplings include: rigid, elastomeric, grid, mechanical, fluid

clutches include: overrunning, friction, positive contact, fluid, electromagnetic

brakes include: friction, fluid/wet disc, electromagnetic

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: torque wrenches, feeler gauges, straight edges, micrometers, calipers, presses, pullers, laser alignment equipment, hand tools, dial indicators

C-11.02 Diagnoses couplings, clutches and brakes

Essential Skills

Thinking, Document Use, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-11.02.01P	obtain a description of the problem and symptoms	description of the problem and symptoms is obtained by *sensory inspection* or verbal communication
C-11.02.02P	perform *sensory inspection* of *couplings, clutches* and *brakes* for defects	*sensory inspection* of *couplings, clutches* and *brakes* is performed to determine *next steps*
C-11.02.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to results of *sensory inspection*
C-11.02.04P	use *test/evaluation procedures*	*test/evaluation procedures* are used according to results of *sensory inspection*
C-11.02.05P	perform *condition-based monitoring methods*	*condition-based monitoring methods* are performed to detect defects not identified through *sensory inspection*
C-11.02.06P	verify lubrication levels and condition	lubrication levels and condition are verified by *physical inspection*
C-11.02.07P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations
C-11.02.08P	measure clearances of *couplings, clutches* and *brakes*	clearances of *couplings, clutches* and *brakes* are measured according to manufacturers’ specifications
C-11.02.09P	assess and detect faulty or damaged components	faulty or damaged components are assessed and detected to determine repair or replacement
C-11.02.10P	identify conditions that led to failure or breakdown of *couplings, clutches* and *brakes*	conditions that led to failure or breakdown of *couplings, clutches* and *brakes* are identified

Range of Variables

sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for missing and loose parts, worn and damaged components

couplings include: rigid, elastomeric, grid, mechanical, fluid

clutches include: overrunning, friction, positive contact, fluid, electromagnetic

brakes include: friction, fluid/wet disc, electromagnetic

next steps include: repair, replace, overhaul, adjust, continue operation

tools and equipment include: vernier calipers, feeler gauges, taper gauges, thermal imaging equipment, laser alignment equipment, strobe light, dial indicators

test/evaluation procedures include: monitoring temperature and vibration levels with specialized equipment

condition-based monitoring methods include: thermal imaging, tribology, strobe light, vibration analysis

physical inspection includes: visually inspect lubrication levels of couplings, clutches or brakes

safety devices include: thermal protection, light curtains, pressure sensitive matting, keyed switches, shear pins, lock-outs, physical guards

	Knowledge
	Learning Outcomes	Learning Objectives
C-11.02.01L	demonstrate knowledge of *couplings, clutches* and *brakes*, their components and operation	define terminology associated with *couplings, clutches* and *brakes*
		identify types of *couplings, clutches* and *brakes*, their components and accessories, and describe their purpose, applications and operation
C-11.02.02L	demonstrate knowledge of safety practices related to *couplings, clutches* and *brakes*	identify hazards and describe safe work practices associated with *couplings, clutches* and *brakes*
C-11.02.03L	demonstrate knowledge of the procedures used to diagnose *couplings, clutches* and *brakes*	interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *couplings, clutches* and *brakes*
		identify *tools and equipment* used to diagnose *couplings, clutches* and *brakes* and describe their applications and procedures
		describe the procedures used to inspect *couplings, clutches* and *brakes* and their components
		identify the factors to consider when determining if *couplings, clutches* and *brakes* need to be repaired or replaced

Range of Variables

couplings include: rigid, elastomeric, grid, mechanical, fluid

clutches include: overrunning, friction, positive contact, fluid, electromagnetic

brakes include: friction, fluid/wet disc, electromagnetic

tools and equipment include: vernier calipers, feeler gauges, taper gauges, thermal imaging equipment, laser alignment equipment, strobe light, dial indicators

C-11.03 Maintains couplings, clutches and brakes

Essential Skills

Thinking, Document Use, Writing

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-11.03.01P	access *couplings, clutches* and *brakes*	*couplings, clutches* and *brakes* are accessed by removing guards and *safety devices, and coupling, clutch and brake components*
C-11.03.02P	dismantle and remove *couplings, clutches* and *brakes* and their *components*	*couplings, clutches* and *brakes* and their *components* are dismantled and removed according to manufacturers' specifications using tools and procedures and match (witness) marks
C-11.03.03P	use *tools and equipment*	*tools and equipment* are used according to site and manufacturers’ specifications
C-11.03.04P	assess machine keys, keyways and keyseats	keys, keyways and keyseats are assessed according to manufacturers’ specifications and engineered drawings
C-11.03.05P	assess *couplings, clutches* or *brakes* and their components’ condition	*couplings, clutches* or *brakes* and their components’ *condition* is assessed
C-11.03.06P	document and/or replace faulty components	faulty components are documented or replaced according to site and manufacturers’ specifications and engineered drawings
C-11.03.07P	reinstall machine guarding and *safety devices*	machine guarding and *safety devices* are reinstalled according to site and manufacturers' specifications and jurisdictional regulations
C-11.03.08P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

couplings include: rigid, elastomeric, grid, mechanical, fluid

clutches include: overrunning, friction, positive contact, fluid, electromagnetic

brakes include: friction, fluid/wet disc, electromagnetic

safety devices include: thermal protection, light curtains, pressure sensitive matting, keyed switches, shear pins, lock-outs, physical guards

coupling, clutch and brake components include: springs, grids, elastomeric elements, friction pads, diaphragms

tools and equipment include: micrometers, hydraulic rams, pullers, torque wrenches, dial indicators, vernier calipers, laser alignment equipment, hand tools

condition includes: fluid levels, wear, alignment, heat, vibration, noise

	Knowledge
	Learning Outcomes	Learning Objectives
C-11.03.01L	demonstrate knowledge of *couplings, clutches* and *brakes, their components* and operation	define terminology associated with *couplings, clutches* and *brakes*
		identify types of *couplings, clutches* and *brakes, their components* and accessories, and describe their purpose, applications and operation
C-11.03.02L	demonstrate knowledge of *safe work practices* related to *couplings, clutches* and *brakes*	identify hazards and describe *safe work practices* associated with *couplings, clutches* and *brakes*
C-11.03.03L	demonstrate knowledge of the procedures used to maintain *couplings, clutches* and *brakes*	interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *couplings, clutches* and *brakes*
		identify *tools and equipment* used to maintain *couplings, clutches* and *brakes* and describe their applications and procedures
		identify the factors to consider when determining if *couplings, clutches* and *brakes* their components need to be repaired or replaced
		describe the procedures used to maintain *couplings, clutches* and *brakes* and their components

Range of Variables

couplings include: rigid, elastomeric, grid, mechanical, fluid

clutches include: overrunning, friction, positive contact, fluid, electromagnetic

brakes include: friction, fluid/wet disc, electromagnetic

coupling, clutch and brake components include: springs, grids, elastomeric elements, friction pads, diaphragms

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: micrometers, hydraulic rams, pullers, torque wrenches, dial indicators, vernier calipers, laser alignment equipment, hand tools

C-11.04 Repairs couplings, clutches and brakes

Essential Skills

Thinking, Document Use, Writing

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-11.04.01P	access *couplings, clutches* and *brakes*	*couplings, clutches* and *brakes* are accessed by removing safety guards and *safety devices*
C-11.04.02P	rebuild or replace faulty *couplings, clutches* and *brakes*	faulty *couplings, clutches* and *brakes* are rebuilt or replaced according to site and manufacturers’ specifications, and engineered drawings
C-11.04.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to site and manufacturers’ specifications
C-11.04.04P	dismantle, remove and reassemble *couplings, clutches* and *brakes*	*couplings, clutches* and *brakes* are dismantled, removed and reassembled using match (witness) marks, and according to site and manufacturers' specifications, engineered drawings and jurisdictional regulations
C-11.04.05P	recondition *couplings, clutches* and *brakes* and their *components*	*couplings, clutches* and *brakes* and their *components* are reconditioned according to manufacturers’ specifications, engineered drawings and jurisdictional regulations
C-11.04.06P	replace *coupling, clutch and brake components*	*coupling, clutch and brake components* are replaced according to manufacturers’ specifications, engineered drawings and jurisdictional regulations
C-11.04.07P	adjust *couplings, clutches* and *brakes*	*couplings, clutches* and *brakes* are adjusted according to manufacturers’ specifications and engineered drawings
C-11.04.08P	align *coupling, clutch and brake components*	*coupling, clutch and brake components* are aligned according to manufacturers’ specifications and engineered drawings
C-11.04.09P	reinstall guards and *safety devices*	guards and *safety devices* are reinstalled according to site and manufacturers’ specifications and jurisdictional regulations
C-11.04.10P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

couplings include: rigid, elastomeric, grid, mechanical, fluid

clutches include: overrunning, friction, positive contact, fluid, electromagnetic

brakes include: friction, fluid/wet disc, electromagnetic

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards

tools and equipment include: micrometers, hydraulic rams, pullers, torque wrenches, dial indicators, vernier calipers, laser alignment equipment, hand tools

coupling, clutch and brake components include: springs, grids, elastomeric elements, friction pads, diaphragms

	Knowledge
	Learning Outcomes	Learning Objectives
C-11.04.01L	demonstrate knowledge of *couplings, clutches* and *brakes, their components* and operation	define terminology associated with *couplings, clutches* and *brakes*
		identify types of *couplings, clutches* and *brakes,* their *components* and accessories, and describe their purpose, applications and operation
C-11.04.02L	demonstrate knowledge of *safe work practices* related to *couplings, clutches* and *brakes*	identify hazards and describe *safe work practices* associated with *couplings, clutches* and *brakes*
C-11.04.03L	demonstrate knowledge of the procedures used to repair *couplings, clutches* and *brakes*	interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *couplings, clutches* and *brakes*
		identify *tools and equipment* used to repair *couplings, clutches* and *brakes* and describe their applications and procedures
		identify the factors to consider when determining if *couplings, clutches* and *brakes* or their *components* need to be repaired or replaced
		describe the procedures used to repair *couplings, clutches* and *brakes* and their *components*

Range of Variables

couplings include: rigid, elastomeric, grid, mechanical, fluid

clutches include: overrunning, friction, positive contact, fluid, electromagnetic

brakes include: friction, fluid/wet disc, electromagnetic

safe work practices include: company policies and procedures, jurisdictional regulations

coupling, clutch and brake components include: springs, grids, elastomeric elements, friction pads, diaphragms

safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations

tools and equipment include: micrometers, hydraulic rams, pullers, torque wrenches, dial indicators, vernier calipers, laser alignment equipment, hand tools

Task C-12 Services chain and belt drive systems

Task Descriptor

Chain and belt drive systems may be a component of a larger power transmission system. They transmit power and motion from one shaft to another and may be used to increase or reduce speed. Proper installation, alignment and maintenance are key to increasing the reliability of the system. Servicing includes installing, diagnosing, maintaining and repairing.

C-12.01 Installs chain and belt drive systems

Essential Skills

Thinking, Numeracy, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-12.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to site and manufacturers' specifications
C-12.01.02P	select *chain* and *belt drive systems*	*chain* and *belt drive systems* are selected according to engineered drawings and equipment application
C-12.01.03P	position *chain* and *belt drive systems*	*chain* and *belt drive systems* are positioned manually or with rigging, hoisting/lifting and moving equipment according to engineered drawings
C-12.01.04P	assemble *chain* and *belt drive systems*	*chain* and *belt drive systems* are assembled using *tools and equipment* according to manufacturers' specifications and engineered drawings
C-12.01.05P	align *chain* and *belt drive systems*	*chain* and *belt drive systems* are aligned with driven equipment according to site and manufacturers’ specifications, and engineered drawings
C-12.01.06P	check and adjust slack/tension of *chain* and *belt drive systems*	slack/tension of *chain* and *belt drive systems* are checked and adjusted according to manufacturers’ specifications and engineered drawings
C-12.01.07P	lubricate chains	chains are lubricated according to site and manufacturers’ specifications, and engineered drawings
C-12.01.08P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers’ specifications, and *jurisdictional regulations*
C-12.01.09P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

tools and equipment include: presses, tensioners, chain breakers, ropes, pullers, torque wrenches, straight edges, parallel shaft alignment tools, hand tools, belt tensioning tools

chain drive systems include: roller, silent, composite, lube free

belt drive systems include: v-belt, cog belt, timing, flat belt

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards, shear pins

formulae include: belt/chain lengths, speed and torque ratios, belt tension

components include: sprockets and sheaves, taper bushing, link (half link, off-set)

	Knowledge
	Learning Outcomes	Learning Objectives
C-12.01.01L	demonstrate knowledge of *chain* and *belt drive systems, their components* and operation	define terminology associated with *chain* and *belt drive systems*
		identify types of *chain* and *belt drive systems* and their *components* and accessories, and describe their purpose, applications and operation
C-12.01.02L	demonstrate knowledge of safety practices related to *chain* and *belt drive systems*	identify hazards and describe safe work practices associated with *chain* and *belt drive systems*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *chain* and *belt drive systems*
C-12.01.03L	demonstrate knowledge of the procedures used to install and align *chain* and *belt drive systems*	identify *tools and equipment* used to install and align *chain* and *belt drive systems* and describe their applications and procedures
		describe the procedures used to install *chain* and *belt drive systems* and their *components*
C-12.01.04L	demonstrate knowledge of *formulae* and calculations pertaining to *chain* and *belt drive systems*	identify the factors to consider and required calculations to determine *chain* and *belt drive systems* requirements
		identify *formulae* and perform calculations

Range of Variables

chain drive systems include: roller, silent, composite, lube free

belt drive systems include: v-belt, cog belt, timing, flat belt

specifications include: torque, horsepower, loads, temperatures, rpm, shaft angles (incline or flat)

tools and equipment include: presses, tensioners, chain breakers, ropes, pullers, torque wrenches, straight edges, parallel shaft alignment tools, hand tools, belt tensioning tools

formulae include: belt/chain lengths, speed and torque ratios, belt tension

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards, shear pins

components include: sprockets and sheaves, taper bushing, link (half link, off-set)

C-12.02 Diagnoses chain and belt drive systems

Essential Skills

Thinking, Numeracy, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-12.02.01P	obtain a description of the problem and symptoms	a description of the problem and symptoms is obtained by *sensory inspection* or verbal communication
C-12.02.02P	perform *sensory inspection* of *chain* and *belt drive systems*	*sensory inspection* of *chain* and *belt drive systems* is performed to determine *next steps*
C-12.02.03P	*test and evaluate chain* and *belt drive systems* and alignment	*chain* and *belt drive systems* and alignment are tested and evaluated according to site and manufacturers' specifications, and engineered drawings
C-12.02.04P	perform *condition-based monitoring methods* and analysis	*condition-based monitoring methods* and analysis are performed to detect defects not identified through *sensory inspection*
C-12.02.05P	verify chain lubrication level and condition	chain lubrication level and condition is verified according to site and manufacturers' specifications, and engineered drawings
C-12.02.06P	measure slack/tension of *chain* and *belt drive systems*	slack/tension of *chain* and *belt drive systems* is measured according to site and manufacturers' specifications, and engineered drawings
C-12.02.07P	assess and detect faulty or damaged *components*	faulty or damaged *components* are assessed and detected to determine *next steps*

Range of Variables

chain drive systems include: roller, silent, composite, lube free

belt drive systems include: v-belt, cog belt, timing, flat belt

next steps include: repair, replace, overhaul, adjust, continue operation

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

	Knowledge
	Learning Outcomes	Learning Objectives
C-12.02.01L	demonstrate knowledge of *chain* and *belt drive systems,* their *components* and operation	define terminology associated with *chain* and *belt drive systems*
		identify types of *chain* and *belt drive systems* and their *components* and accessories, and describe their purpose, applications and operation
C-12.02.02L	demonstrate knowledge of safety practices related to *chain* and *belt drive systems*	identify hazards and describe safe work practices associated with *chain* and *belt drive systems*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *chain* and *belt drive systems*
C-12.02.03L	demonstrate knowledge of the procedures used to diagnose *chain and belt drive systems*	identify *tools and equipment* used to diagnose *chain* and *belt drive systems* and describe their applications and procedures
		describe the procedures used to inspect and diagnose *chain* and *belt drive systems* and their components
		identify the factors to consider when determining if *chain* and *belt drive systems* need to be repaired or replaced
C-12.02.04L	demonstrate knowledge of formulae and calculations pertaining to *chain* and *belt drive systems*	identify the factors to consider and required calculations to determine *chain* and *belt drive systems* requirements
		identify *formulae* and perform calculations

Range of Variables

chain drive systems include: roller, silent, composite, lube free, sprockets

belt drive systems include: v-belt, cog belt, timing, flat belt, sheaves

components include: sprockets and sheaves, taper bushing,, link (half link, off-set)

tools and equipment include: straight edges, parallel shaft alignment tools, condition-based monitoring tools, hand tools, belt tensioning tools

formulae include: belt/chain lengths, speed and torque ratios, belt tension

C-12.03 Maintains chain and belt drive systems

Essential Skills

Thinking, Numeracy, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-12.03.01P	access *chain* and *belt drive systems*	*chain* and *belt drive systems* are accessed by removing guards and *safety devices, and components*
C-12.03.02P	clean, inspect, modify and adjust *chain* and *belt drive systems*	*chain* and *belt drive systems* are cleaned, inspected, modified and adjusted according to maintenance schedule using *condition-based monitoring methods*, tension gauges and alignment tools according to site and manufacturers' specifications, and engineered drawings
C-12.03.03P	check lubricants	lubricants are checked and replaced according to site and manufacturers’ specifications, engineered drawings and maintenance schedule
C-12.03.04P	check *lubricant systems*	*lubricant systems* are checked according to site and manufacturers’ specifications, engineered drawings and maintenance schedule
C-12.03.05P	check condition of sprockets, sheaves, belts and chains	condition of sprockets, sheaves, belts and chains are checked according to site and manufacturers’ specifications, engineered drawings and maintenance schedule
C-12.03.06P	check alignment of sprockets and sheaves	alignment of sprockets and sheaves are checked according to site and manufacturers’ specifications, engineered drawings and maintenance schedule
C-12.03.07P	adjust *chain* and *belt drive systems*	*chain* and *belt drive system* slack/tension is adjusted according to site and manufacturers’ specifications, engineered drawings and maintenance schedule
C-12.03.08P	reinstall machine guarding and *safety devices*	machine guarding and *safety devices* are reinstalled according to site and manufacturers' specifications and jurisdictional regulations
C-12.03.09P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

chain drive systems include: roller, silent, composite, lube free

belt drive systems include: v-belt, cog belt, timing, flat belt

safety devices include: thermal protection, light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards, shear pins

components include: sprockets and sheaves, taper bushing, link (half link, off-set)

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

lubricant systems include: oil bath, drip, closed loop system, pressurized system, auto lube

	Knowledge
	Learning Outcomes	Learning Objectives
C-12.03.01L	demonstrate knowledge of *chain* and *belt drive systems, their components* and operation	define terminology associated with *chain* and *belt drive systems*
		identify types of *chain* and *belt drive systems* , their *components*, accessories, and describe their purpose, applications and operation
C-12.03.02L	demonstrate knowledge of safety practices related to *chain* and *belt drive systems*	identify hazards and describe safe work practices associated with *chain* and *belt drive systems*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *chain* and *belt drive systems*
C-12.03.03L	demonstrate knowledge of the procedures used to maintain *chain* and *belt drive systems*	identify tools and equipment used to maintain *chain* and *belt drive systems* and describe their applications and procedures
		identify the factors to consider when determining if *chain* and *belt drive systems* or their components need to be repaired, replaced or re-aligned
		describe the procedures used to maintain *chain* and *belt drive systems* and their components
		identify *formulae* and perform calculations
C-12.03.04L	demonstrate knowledge of formulae and calculations pertaining to *chain* and *belt drive systems*	identify the factors to consider and required calculations to determine *chain* and *belt drive systems* requirements
		identify *formulae* and perform calculations

Range of Variables

chain drive systems include: roller, silent, composite, lube free

belt drive systems include: v-belt, cog belt, timing, flat belt

components include: sprockets and sheaves, taper bushing, link (half link, off-set)

formulae include: belt/chain lengths, speed and torque ratios, belt tension

C-12.04 Repairs chain and belt drive systems

Essential Skills

Thinking, Numeracy, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-12.04.01P	rebuild and replace faulty *chain* and *belt drive systems*	faulty *chain* and *belt drive systems* are rebuilt and replaced according to site and manufacturers’ specifications, and engineered drawings
C-12.04.02P	select and use *tools and equipment*	*tools and equipment* are selected and used according to site and manufacturers’ specifications, and engineered drawings
C-12.04.03P	dismantle, remove and reassemble *chain* and *belt drive systems*	*chain* and *belt drive systems* are dismantled, removed and reassembled according to site and manufacturers’ specifications, and engineered drawings
C-12.04.04P	access *chain* and *belt drive systems*	*chain* and *belt drive systems* are accessed by removing safety guards, *safety devices*
C-12.04.05P	align *components*	*components* are aligned according to site and manufacturers’ specifications, and engineered drawings
C-12.04.06P	lubricate chain	chain is lubricated according to site and manufacturers’ specifications, and engineered drawings
C-12.04.07P	reinstall guards and *safety devices*	guards and *safety devices* are reinstalled according to site and manufacturers’ specifications, engineered drawings and jurisdictional regulations
C-12.04.08P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

chain drive systems include: roller, silent, composite, lube free

belt drive systems include: v-belt, cog belt, timing, flat belt, high torque drive (HTD)

tools and equipment include: hydraulic presses, pullers, torque wrenches and alignment tools, chain breakers, hand tools, belt tensioning tools

safety devices include: thermal protection, light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards, shear pins

components include: sprockets and sheaves, taper bushing, link (half link, off-set)

	Knowledge
	Learning Outcomes	Learning Objectives
C-12.04.01L	demonstrate knowledge of *chain* and *belt drive systems, their components* and operation	define terminology associated with *chain* and *belt drive systems*
		identify types of *chain* and *belt drive systems* and their *components* and accessories, and describe their purpose, applications and operation
C-12.04.02L	demonstrate knowledge of safety practices related to *chain* and *belt drive systems*	identify hazards and describe safe work practices associated with *chain* and *belt drive systems*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *chain* and *belt drive systems*
C-12.04.03L	demonstrate knowledge of the procedures used to repair *chain* and *belt drive systems*	identify tools and equipment used to repair *chain* and *belt drive systems* and describe their applications and procedures
		identify the factors to consider when determining if *chain* and *belt drive systems* or their *components* need to be repaired or replaced
		describe the procedures used to repair *chain* and *belt drive systems* and their *components*
		identify *formulae* and perform calculations
C-12.04.04L	demonstrate knowledge of formulas and calculations pertaining to *chain* and *belt drive systems*	identify the factors to consider and required calculations to determine *chain* and *belt drive systems* requirements
		identify *formulae* and perform calculations

Range of Variables

chain drive systems include: roller, silent, composite, lube free

belt drive systems include: v-belt, cog belt, timing, flat belt, high torque drive (HTD)

components include: sprockets and sheaves, taper bushing, link (half link, off-set)

formulae include: belt/chain lengths, speed and torque ratios, belt tension

Task C-13 Services gear systems

Task Descriptor

Gear systems transmit torque, power, and rotary and linear movement from one component to another and may be used to increase or reduce speed and change rotational direction. Gear systems are used when there is a need for greater versatility such as speed control, shaft orientation and timing requirements. Servicing includes installing, diagnosing, maintaining and repairing.

C-13.01 Installs gear systems

Essential Skills

Numeracy, Working with Others, Thinking

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-13.01.01P	select and use *tools and equipment*	*tools and equipment* are selected and used according to site and manufacturers' specifications
C-13.01.02P	select gear systems	gear systems are selected according to site and manufacturers' specifications, engineered drawings and equipment application
C-13.01.03P	position gear systems	gear systems are positioned manually or with rigging, hoisting/lifting and moving equipment according to site and manufacturers' specifications, and engineered drawings
C-13.01.04P	assemble gear systems	gear systems are assembled using *tools and equipment* and by mechanical means according to site and manufacturers' specifications, and engineered drawings
C-13.01.05P	align gear systems with driven and driver equipment	gear systems are aligned with driven and driver equipment according to site and manufacturers’ specifications, and engineered drawings
C-13.01.06P	check and adjust backlash and tooth contact	backlash and tooth contact is checked and adjusted according to manufacturers’ specifications and engineered drawings
C-13.01.07P	lubricate gear systems	gear systems are lubricated according to site and manufacturers' specifications, engineered drawings
C-13.01.08P	install safety guards and *safety devices*	safety guards and *safety devices* are installed according to site and manufacturers’ specifications, engineered drawings and jurisdictional regulations
C-13.01.09P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

tools and equipment include: presses, hydraulic jacks, torque wrenches, jacks, alignment tools, mechanics’ blue, plasti-gauge, dial indicators, calipers, micrometers, hand tools, strobe lights

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards, shear pins

	Knowledge
	Learning Outcomes	Learning Objectives
C-13.01.01L	demonstrate knowledge of *gears* and *gear drives*, their components and operation	define terminology associated with *gears* and *gear drives*
		identify types of *gears* and *gear drives* and their components and accessories, and describe their purpose, applications and operation
C-13.01.02L	demonstrate knowledge of safety practices related to *gears* and *gear drives*	identify hazards and describe safe work practices associated with *gears* and *gear drives*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *gears* and *gear drives*
C-13.01.03L	demonstrate knowledge of the procedures used to install and align *gears* and *gear drives*	identify *tools and equipment* used to install *gears* and *gear drives* and describe their applications and procedures
		describe the procedures used to install and align *gears* and *gear drives* and their components
C-13.01.04L	demonstrate knowledge of gear engagement procedures	identify tools and equipment used to set backlash and tooth contact
		describe the procedures used to set backlash and tooth contact
C-13.01.05L	demonstrate knowledge of formulae and calculations pertaining to *gears* and *gear drives*	identify the factors to consider and required calculations to determine *gears* and *gear drives* requirements
		identify *formulae* and perform calculations

Range of Variables

gears include: spur, bevel, spiral, herringbone, helical, worm

gear drives include: planetary, worm, parallel shaft, crown and pinion, rack and pinion

formulae include: diametrical pitch, pitch diameter, gear ratios

C-13.02 Diagnoses gear systems

Essential Skills

Thinking, Numeracy, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-13.02.01P	obtain a description of the problem and symptoms	a description of the problem and symptoms is obtained
C-13.02.02P	perform *sensory inspection* of gear systems	*sensory inspection* of gear systems is performed to determine *next steps*
C-13.02.03P	select and use *tools and equipment*	*tools and equipment* are selected and used according to site and manufacturers' specifications and engineered drawings
C-13.02.04P	test and evaluate gear systems	gear systems are tested and evaluated according to site and manufacturers' specifications and engineered drawings
C-13.02.05P	perform *condition-based monitoring methods* and analysis	*condition-based monitoring methods* and analysis are performed to detect *defects* not identified through *sensory inspection*
C-13.02.06P	verify lubrication level and condition	lubrication level and condition are verified according to site and manufacturers' specifications and engineered drawings
C-13.02.07P	remove and replace safety guards and *safety devices*	safety guards and *safety devices* are removed and replaced according to site and manufacturers' specifications, engineered drawings, and jurisdictional regulations
C-13.02.08P	measure clearance, backlash and tooth contact of gear systems	clearance, backlash and tooth contact of gear systems are measured according to manufacturers’ specifications and engineered drawings
C-13.02.09P	assess and detect faulty or damaged components	faulty or damaged components are assessed and detected to determine *next steps* according to site and manufacturers' specifications and engineered drawings

Range of Variables

next steps include: repair, replace, overhaul, adjust, continue operation

tools and equipment include: dial indicators, feeler gauges, laser alignment tool, micrometer, plasti‑gauge, mechanics’ blue, lead wire

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards, shear pins

	Knowledge
	Learning Outcomes	Learning Objectives
C-13.02.01L	demonstrate knowledge of *gears* and *gear drives*, their components and operation	define terminology associated with *gears* and *gear drives*
		identify types of *gears* and *gear drives* and their components and accessories, and describe their purpose, applications and operation
C-13.02.02L	demonstrate knowledge of safety practices related to *gears* and *gear drives*	identify hazards and describe safe work practices associated with *gears* and *gear drives*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *gears* and *gear drives*
C-13.02.03L	demonstrate knowledge of the procedures used to diagnose *gears* and *gear drives*	identify tools and equipment used to diagnose *gears* and *gear drives* and describe their applications and procedures
		describe the procedures used to inspect *gears* and *gear drives* and their components
		describe the procedures used to diagnose *gears* and *gear drives* and their components
		identify the *factors* to consider when determining if *gears, gear drives* or their *components* need to be repaired or replaced
C-13.02.04L	demonstrate knowledge of formulae and calculations pertaining to *gears* and *gear drives*	identify the factors to consider and required calculations to determine *gears* and *gear drives* requirements
		identify *formulae* and perform calculations

Range of Variables

gears include: spur, bevel, spiral, herringbone, helical, worm

gear drives include: planetary, worm, parallel shaft, crown and pinion

factors include: condition-based monitoring reports (worn bearings, gear pass frequency, tribology)

formulae include: diametrical pitch, pitch diameter, gear ratios

C-13.03 Maintains gear systems

Essential Skills

Thinking, Numeracy, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-13.03.01P	access gear systems	gear systems are accessed by removing guards, inspection ports, covers and *safety devices*
C-13.03.02P	clean, inspect, modify and adjust gear systems	gear systems are cleaned, inspected, modified and adjusted according to maintenance schedule, site and manufacturers' specifications using *condition-based monitoring methods* and alignment tools
C-13.03.03P	check vents, lubricants and seals	vents, lubricants and seals are checked according to site and manufacturers’ specifications, engineered drawings, and maintenance schedule
C-13.03.04P	check condition of gear systems	condition of gear systems and components are checked according to site and manufacturers’ specifications, engineered drawings, and maintenance schedule
C-13.03.05P	check alignment, backlash, clearance and tooth contact of gear systems	alignment, backlash, clearance and tooth contact of gear systems are checked according to manufacturers’ specifications, engineered drawings, and maintenance schedule
C-13.03.06P	reinstall machine guarding and *safety devices*, ports and covers	machine guarding, *safety devices*, ports and covers are reinstalled according to site and manufacturers' specifications and jurisdictional regulations
C-13.03.07P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards, shear pins

condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring

	Knowledge
	Learning Outcomes	Learning Objectives
C-13.03.01L	demonstrate knowledge of *gears* and *gear drives*, their components and operation	define terminology associated with *gears* and *gear drives*
		identify types of *gears* and *gear drives* and their components and accessories, and describe their purpose, applications and operation
C-13.03.02L	demonstrate knowledge of safety practices related to *gears* and *gear drives*	identify hazards and describe safe work practices associated with *gears* and *gear drives*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *gears* and *gear drives*
C-13.03.03L	demonstrate knowledge of the procedures used to maintain *gears* and *gear drives*	identify *tools and equipment* used to maintain *gears* and *gear drives* and describe their applications and procedures
		identify the *factors* to consider when determining if *gears* and *gear drives* or their components need to be repaired or replaced
		describe the procedures used to maintain *gears* and *gear drives* and their components
C-13.03.04L	demonstrate knowledge of formulae and calculations pertaining to *gears* and *gear drives*	identify the factors to consider and required calculations to determine *gears* and *gear drives* requirements
		identify *formulae* and perform calculations

Range of Variables

gears include: spur, bevel, spiral, herringbone, helical, worm

gear drives include: planetary, worm, parallel shaft, crown and pinion, rack and pinion

tools and equipment include: dial indicators, feeler gauges, laser alignment tool, micrometer, plasti‑gauge, mechanics’ blue, lead wire, hand tools

factors include: condition-based monitoring reports (worn bearings, tribology, gear pass frequency)

formulae include: diametrical pitch, pitch diameter, gear ratios

C-13.04 Repairs gear systems

Essential Skills

Working with Others, Thinking, Numeracy

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-13.04.01P	rebuild and replace faulty gear systems	faulty gear systems are rebuilt and replaced according to site and manufacturers’ specifications and engineered drawings
C-13.04.02P	select and use *tools and equipment*	*tools and equipment* are selected and used according to manufacturers' specifications and engineered drawings
C-13.04.03P	access gear systems	gear systems are accessed by removing safety guards, *safety devices*, ports and covers, and lubricant according to site and manufacturers' specifications, and engineered drawings
C-13.04.04P	dismantle, remove and reassemble gear systems	gear systems are dismantled, removed and reassemble according to site and manufacturers' specifications, and engineered drawings
C-13.04.05P	replace and align *gears* and gear systems	*gears* and gear systems are replaced and aligned according to site and manufacturers' specifications, and engineered drawings
C-13.04.06P	adjust *gears*, backlash, clearance and tooth contact	*gears*, backlash, clearance and tooth contact are adjusted according to site and manufacturers' specifications, and engineered drawings
C-13.04.07P	lubricate *gears*	*gears* are lubricated according to site and manufacturers' specifications, and engineered drawings and maintenance schedule
C-13.04.08P	reinstall guards, *safety devices*, ports and covers	guards, *safety devices*, ports and covers are reinstalled according to site and manufacturers' specifications, engineered drawings and jurisdictional regulations
C-13.04.09P	energize equipment	equipment is energized and started up according to site and manufacturers’ specifications and returned to operation

Range of Variables

tools and equipment include: torque wrenches, jacks, alignment tools, feeler gauges, mechanics’ blue, plasti-gauge, hand tools

safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards, shear pins

gears include: spur, bevel, spiral, herringbone, helical, worm

	Knowledge
	Learning Outcomes	Learning Objectives
C-13.04.01L	demonstrate knowledge of *gears* and *gear drives*, their components and operation	define terminology associated with *gears* and *gear drives*
		identify types of *gears* and *gear drives* and their components and accessories, and describe their purpose, applications and operation
C-13.04.02L	demonstrate knowledge of safety practices related to *gears* and *gear drives*	identify hazards and describe safe work practices associated with *gears* and *gear drives*
		interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of *gears* and *gear drives*
C-13.04.03L	demonstrate knowledge of the procedures used to repair *gears* and *gear drives*	identify *tools and equipment* used to repair *gears* and *gear drives* and describe their applications and procedures
		identify the *factors* to consider when determining if *gears* and *gear drives* or their components need to be repaired or replaced
		describe the procedures used to repair *gears* and *gear drives* and their components
C-13.04.04L	demonstrate knowledge of formulae and calculations pertaining to *gears* and *gear drives*	identify the factors to consider and required calculations to determine *gears* and *gear drives* requirements
		identify *formulae* and perform calculations

Range of Variables

gears include: spur, bevel, spiral, herringbone, helical, worm

gear drives include: planetary, worm, parallel shaft, crown and pinion, rack and pinion

tools and equipment include: torque wrenches, jacks, alignment tools, feeler gauges, mechanics’ blue, plasti-gauge, hand tools

factors include: condition-based monitoring reports (worn bearings, tribology, gear pass frequency)

Task C-14 Performs shaft alignment procedures

Task Descriptor

Alignment procedures are performed to ensure the three dimensional geometry and increase the operating lifespan of rotating equipment. For the purpose of this standard, this task only addresses shaft collinear alignment as the rotational alignment of equipment is performed throughout their respective installation and maintenance tasks.

C-14.01 Performs rough alignment

Essential Skills

Thinking, Document Use, Oral Communication

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-14.01.01P	inspect equipment	equipment is inspected for *defects*
C-14.01.02P	select and use *rough* *alignment tools*	*rough* *alignment tools* are selected and used to determine degree of misalignment
C-14.01.03P	identify cause of misalignment in equipment	cause of misalignment in equipment is identified to determine *corrective action*
C-14.01.04P	correct vertical, horizontal and angular misalignment	vertical, horizontal and angular misalignment is corrected by shimming and by adjusting the position of the driver/driven equipment
C-14.01.05P	record alignment data	alignment data is recorded to demonstrate compliance according to job requirements

Range of Variables

defects include: loose fasteners, cracked foundations, pipe strain, damaged housings, soft foot, shaft run-out, end float, defective bearings

rough shaft alignment tools include: straight edge, feeler gauge, taper gauge, level

corrective action include: replacement, repair, adjustment

	Knowledge
	Learning Outcomes	Learning Objectives
C-14.01.01L	demonstrate knowledge of *shaft alignment*	define terminology associated with *shaft* *alignment methods*
		identify tools and equipment used for *shaft alignment methods*, and describe their applications and procedures
		describe the procedures used to determine shaft misalignment
C-14.01.02L	demonstrate knowledge of the *procedures* used to align shafts	identify the types of rough alignment methods and describe their applications and limitations
		describe the procedures used to calculate shims for hot or cold alignment
		describe the *procedures* used to align shafts using the straight edge and feeler gauge method
C-14.01.03L	demonstrate knowledge of safety practices related to shaft alignment	identify hazards and describe safe work practices pertaining to shaft alignment

Range of Variables

shaft alignment is only collinear alignment

shaft alignment methods include: rough, dial, laser

procedures include: pre-alignment checks, selecting tools and equipment, making adjustments

C-14.02 Performs dial alignment

Essential Skills

Numeracy, Document Use, Thinking

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-14.02.01P	inspect equipment	equipment is inspected for *defects*
C-14.02.02P	select and use *dial* *alignment tools*	*dial alignment tools* are selected and used to determine degree of misalignment
C-14.02.03P	identify cause of misalignment in equipment	cause of misalignment in equipment is identified to determine *corrective action*
C-14.02.04P	correct vertical, horizontal and angular misalignment	vertical, horizontal and angular misalignment is corrected by shimming and by adjusting the position of the driver/driven equipment
C-14.02.05P	record alignment data	alignment data is recorded to demonstrate compliance according to site and manufacturers' specifications

Range of Variables

defects include: loose fasteners, cracked foundations, pipe strain, damaged housings, soft foot, shaft run-out, end float, defective bearings

dial alignment tools include: mag bases, dial indicators, contact points, feeler gauges, straightedges, tape measure

corrective action include: replacement, repair, adjustment

	Knowledge
	Learning Outcomes	Learning Objectives
C-14.02.01L	demonstrate knowledge of shaft alignment	define terminology associated with *shaft alignment methods*
		identify tools and equipment used for *dial alignment methods*, and describe their applications and procedures
		describe the procedures used to determine shaft misalignment
C-14.02.02L	demonstrate knowledge of the *procedures* used to align shafts by *methods*	identify the types of *dial alignment methods* and describe their applications and limitations
		describe the procedures used to calculate shims for hot or cold alignment
		describe the *procedures* used to align shafts using the *dial alignment methods*
C-14.02.03L	demonstrate knowledge of safety practices related to shaft alignment	identify hazards and describe safe work practices pertaining to shaft alignment

Range of Variables

shaft alignment methods include: rough, dial, laser, optical alignment

dial alignment tools include: mag bases, dial indicators, contact points, feeler gauges, straightedges, tape measure

procedures include: doing pre-alignment checks, selecting tools and equipment, performing calculations, making adjustments

dial alignment methods include: rim and face, reverse dial, cross dial

C-14.03 Performs laser alignment

Essential Skills

Thinking, Numeracy, Document Use

NL	NS	PE	NB	QC	ON	MB	SK	AB	BC	NT	YT	NU
yes	yes	NV	yes	yes	yes	yes	yes	yes	yes	NV	NV	NV

	Skills
	Performance Criteria	Evidence of Attainment
C-14.03.01P	inspect equipment	equipment is inspected for *defects*
C-14.03.02P	select and use *laser alignment tools*	*laser alignment tools* are selected and used to determine degree of misalignment
C-14.03.03P	identify cause of misalignment in equipment	cause of misalignment in equipment is identified to determine *corrective action*
C-14.03.04P	correct vertical, horizontal and angular misalignment	vertical, horizontal and angular misalignment is corrected by shimming and by adjusting the position of the driver/driven equipment
C-14.03.05P	record alignment data	alignment data is recorded to demonstrate compliance according to site and manufacturers' specifications

Range of Variables

defects include: loose fasteners, cracked foundations, pipe strain, damaged housings, soft foot, shaft run-out, end float

laser alignment tools include: laser alignment devices

corrective action include: replacement, repair, adjustment

	Knowledge
	Learning Outcomes	Learning Objectives
C-14.03.01L	demonstrate knowledge of shaft alignment	define terminology associated with *shaft alignment methods*
		identify tools and equipment used for *shaft alignment methods*, and describe their applications and procedures
		describe the procedures used to determine shaft misalignment
C-14.03.02L	demonstrate knowledge of the *procedures* used to align shafts	identify the types of laser alignment methods and describe their applications and limitations
		describe the procedures used to calculate shims for hot or cold alignment
		describe the *procedures* used to align shafts using the laser methods
C-14.03.03L	demonstrate knowledge of safety practices related to shaft alignment	identify hazards and describe safe work practices pertaining to shaft alignment

Range of Variables

shaft alignment methods include: rough, dial, laser

procedures include: doing pre-alignment checks, selecting tools and equipment, performing calculations, making adjustments

Date modified:: 2017-03-14