Major Work Activity D – Performs rig inspection and maintenance

Task D-10 Inspects rig equipment

Task Descriptor

The inspection of rig equipment is crucial in preventing equipment failure, injury and downtime.

D-10.01 Performs daily walk-around and detailed rig inspection

Essential Skills

Thinking, Document Use, Writing

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Performance Criteria

Evidence of Attainment

D-10.01.01P

conduct a daily walk-around inspection

daily walk-around inspection is conducted using a sensory inspection and according to rig procedures

D-10.01.02P

conduct a detailed rig inspection and function tests of equipment

detailed rig inspections and function tests are conducted according to checklists, required intervals, company policies and jurisdictional regulations

D-10.01.03P

identify and eliminate deficiencies

deficiencies are identified according to manufacturers' specifications and eliminated according to rig specifications

Range of Variables

sensory inspection includes: visual, smell, auditory, touch

detailed rig inspections include: pre-spud, derrick, site-specific

equipment includes: tongs, slips, overhead equipment, mud tanks, mud pumps, engines, drive systems, well control equipment, tools

function tests include: accumulator tests, crown saver tests, motor kills, volume alarms, choke manifold, flare tank ignitors, gas monitoring systems

deficiencies include: potential equipment failure, worn, damaged or defective equipment, incorrect valve alignment

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-10.01.01L

demonstrate knowledge of procedures used to inspect rigs

describe the procedures used to conduct a daily walk-around inspection

 

 

identify rig equipment deficiencies

 

 

describe the procedures used to conduct a detailed rig inspection and function tests

Range of Variables

deficiencies include: potential equipment failure, worn, damaged or defective equipment, incorrect valve alignment

detailed rig inspections include: pre-spud, derrick, site-specific

function tests include: accumulator tests, crown saver tests, motor kills, volume alarms, choke manifold, flare tank ignitors, gas monitoring systems

D-10.02 Determines required repairs

Essential Skills

Thinking, Continuous Learning, Reading

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Performance Criteria

Evidence of Attainment

D-10.02.01P

use tools and equipment to diagnose repair requirements

tools and equipment are used to diagnose repair according to manufacturers' specifications and sensory inspection

D-10.02.02P

confirm repair requirements

repair requirements are confirmed by consulting manufacturers' specifications and rig procedures

D-10.02.03P

prioritize repairs

repairs are prioritized according to drilling operations

D-10.02.04P

notify personnel of required repair

personnel is notified of required repair

Range of Variables

tools and equipment include: multimeters, code readers, stethoscopes, temperature guns, glycol testers, pH testers

sensory inspection include: visual, smell, auditory, touch

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-10.02.01L

demonstrate knowledge of procedures for determining the repair of rig equipment

identify types of tools and equipment required to diagnose equipment repairs and their procedures for use

 

 

identify lockout and permit requirements for diagnosing equipment

 

 

identify the methods used to troubleshoot and diagnose repairs

 

 

describe the procedures used to determine the priority of repairs

Range of Variables

tools and equipment include: multimeters, code readers, stethoscopes, temperature guns, glycol testers, pH testers

Task D-11  Maintains rig equipment

Task Descriptor

Rig technicians perform preventative maintenance at specific intervals to prevent equipment damage and injury to personnel and avoid downtime. They also perform repairs by replacing worn, damaged or defective equipment to keep the rig operating. Rig technicians are required to have valid special oil well boiler certification in order to maintain boilers.

D-11.01 Maintains mechanical and pneumatic systems

Essential Skills

Thinking, Reading, Continuous Learning

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.01.01P

change oil and filters on equipment

oil and filters are changed on equipment according to manufacturers' or rig specifications

D-11.01.02P

lubricate equipment

equipment is lubricated according to manufacturers' specifications

D-11.01.03P

repair or replace components

components are repaired or replaced according to repair manuals and manufacturers' specifications

D-11.01.04P

tighten, secure and adjust components

components are tightened, secured and adjusted according to manufacturers' specifications

D-11.01.05P

find and repair leaks in hoses and fittings

leaks in hoses and fittings are repaired according to manufacturers' specifications

D-11.01.06P

keep air systems free of water and debris

air systems are free of water and debris by blowing down air tanks and using additives according to rig procedures

Range of Variables

equipment includes: mud pumps, centrifugal pumps, clutches, chain drives, drive lines, gear boxes, transmissions, engines, bearings, drawworks, air compressors, radiators, brakes

components include: belts, clutches, bearings, seals, gauges, pumps, air filters, dryers

additives include: methanol, air brake antifreeze, air dryer pellets, oils

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.01.01L

demonstrate knowledge of maintenance of mechanical and pneumatic systems

identify equipment used to maintain mechanical and pneumatic systems on rigs and describe their function

 

 

identify components used to power rig equipment and describe their function

 

 

identify types of lubricants and their application

 

 

identify additives and their application

 

 

identify oil sampling techniques and contamination of lubricants

 

 

interpret repair manuals

Range of Variables

equipment includes: mud pumps, centrifugal pumps, clutches, chain drives, drive lines, gear boxes, transmissions, engines, bearings, drawworks, air compressors, radiators, brakes

components include: belts, clutches, bearings, seals, gauges, pumps, air filters, dryers

additives include: methanol, air brake antifreeze, air dryer pellets, oils

D-11.02 Maintains hydraulic systems

Essential Skills

Thinking, Reading, Continuous Learning

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.02.01P

ensure system is de-energized

system is de-energized and confirmed by testing equipment for energy

D-11.02.02P

change oil and filters on equipment

oil and filters are changed on equipment according to manufacturers' or rig specifications

D-11.02.03P

use isolation valves and spill containment

isolation valves and spill containment are used to minimize release of oil during repair

D-11.02.04P

repair or replace components

components are repaired or replaced according to repair manuals and manufacturers' specifications

D-11.02.05P

tighten, secure and adjust components

components are tightened, secured and adjusted according to manufacturers' specifications

D-11.02.06P

build hoses and install fittings

hoses are built and fittings are installed according to manufacturers' specifications

D-11.02.07P

check and clean suction screens on hydraulic pumps

suction screens on hydraulic pumps are checked and cleaned according to manufacturers' specifications

D-11.02.08P

check system pressures

system pressures meet rig and manufacturers’ specifications

Range of Variables

equipment includes: hydraulic pumps, motors, cylinders, hose crimper, tanks, cooling and heating systems

components include: gauges, filters, pulsation dampeners, accumulator bottles, fittings, hoses, valves (e.g. relief valves, counterbalance valves, control valves), couplers

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.02.01L

demonstrate knowledge of maintenance of hydraulic systems

identify equipment used in hydraulic systems on rigs and describe their function

 

 

identify components used to power rig equipment and describe their function

 

 

identify types of lubricants and their application

 

 

interpret repair manuals

 

 

identify safe operating pressures for hydraulic systems

 

 

identify pressure ratings for hoses and fittings

 

 

describe cooling and heating systems and their function on hydraulic systems

 

 

identify hazards and safe work practices pertaining to maintenance of hydraulic systems

 

 

explain importance of preventing hydraulic system contamination

Range of Variables

equipment includes: hydraulic pumps, motors, cylinders, hose crimper, tanks, cooling and heating systems

components include: gauges, filters, pulsation dampeners, accumulator bottles, fittings, hoses, valves (e.g. relief valves, counterbalance valves, control valves), couplers

D-11.03 Maintains electrical and communication systems

Essential Skills

Thinking, Reading, Continuous Learning

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Performance Criteria

Evidence of Attainment

D-11.03.01P

ensure electrical sources are de-energized

electrical sources are de-energized and confirmed by testing equipment for energy

D-11.03.02P

verify wiring configurations

wire configurations are verified according to wiring diagrams

D-11.03.03P

lubricate electrical motors

electrical motors are lubricated according to manufacturers' specifications

D-11.03.04P

repair or replace damaged electrical components

damaged electrical components are repaired or replaced according to manufacturers' specifications and regulations

D-11.03.05P

repair and replace damaged communication equipment

damaged communication equipment is repaired and replaced according to manufacturers' specifications and regulations

Range of Variables

electrical components include: cords, plugs, switches, breakers, batteries

communication equipment includes: programmable logic controller (PLC), moxa switches, Ethernet cables, profibus, fiber optic cables, coaxial cables, cameras, variable frequency drive (VFD) key pads, UPS, operating system

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.03.01L

demonstrate knowledge of electrical and communication systems

describe electrical and communication systems and their application

 

 

identify electrical components

 

 

identify communication equipment

 

 

identify the regulations on electrical work performed by a rig technician

 

 

describe the types of cords and cables and their application

 

 

identify amperage and voltage and describe its application

D-11.03.02L

demonstrates knowledge of procedures used to maintain electrical and communication systems

describe the inspection of wire connections and panels

 

 

describe indicators of problems with electrical motors and generators

 

 

describe a ground fault

 

 

describe testing and maintenance of batteries

 

 

describe procedures for boosting and charging batteries

 

 

identify hazards and safe operating procedures for electrical systems

 

 

describe procedures used to maintain electrical systems

 

 

describe procedures used to maintain communication systems

Range of Variables

electrical components include: cords, plugs, switches, breakers, batteries

communication equipment includes: programmable logic controller (PLC), moxa switches, Ethernet cables, profibus, fiber optic cables, coaxial cables, cameras, variable frequency drive (VFD) key pads, UPS, operating system

hazards include: fire, fumes, shock, arc flash, burns

D-11.04 Maintains boiler and steam systems

Essential Skills

Thinking, Reading, Continuous Learning

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.04.01P

check operating control system

operating control system meets specifications and regulations

D-11.04.02P

test boiler water

boiler water is tested according to manufacturers' specifications and jurisdictional regulations

D-11.04.03P

blow down boiler and maintain boiler water

boiler is blown down and boiler water is maintained using boiler compound according to manufacturers' specifications and rig procedures

D-11.04.04P

remove and replace worn, damaged and defective boiler components

worn, damaged and defective boiler components are removed and replaced according to manufacturers' specifications

D-11.04.05P

remove and replace worn, damaged and defective steam system components

worn, damaged and defective steam system components are removed and replaced according to manufacturers' specifications

D-11.04.06P

clean boiler and boiler components

boiler and boiler components are cleaned according to manufacturers' specifications and rig procedures

D-11.04.07P

build steam hoses and install fittings

steam hoses are built and fittings are installed according to manufacturers' specifications

Range of Variables

boiler components include: hoses, valves, pumps, sensors, floats, safety valves, unions, hand holes, plates and gaskets, control system components (e.g. low/high water cutoffs, low/high fire control, sequencing control)

steam system components include: hoses, valves, steam traps, heaters, check valves, unions, blowdown tank, steam manifold

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.04.01L

demonstrate knowledge of boilers and steam systems

describe the principles of boilers and steam systems

 

 

identify the boiler components and steam system components

D-11.04.02L

demonstrates knowledge of procedures used to maintain boilers and steam systems

describe procedures used to troubleshoot problems and maintain boilers and steam systems

 

 

identify the tools and equipment required to maintain boilers and steam systems

 

 

describe function and components of boiler control system

 

 

identify hazards and safe operating procedures of a boiler and steam system

 

 

describe boiler water maintenance

Range of Variables

boiler components include: hoses, valves, pumps, sensors, floats, safety valves, unions, hand holes, plates and gaskets, control system components (e.g. low/high water cutoffs, low/high fire control, sequencing control)

steam system components include: hoses, valves, steam traps, heaters, check valves, unions, blowdown tank, steam manifold

problems include: improper fueling, improper air flow, low water, faulty pumps, dirty fire eye, faulty or stuck sensors, malfunctioning pressure relief valve

tools and equipment include: wash guns, fire tube brushes, hammers, wire brushes, grease guns, ladders

hazards include: burns, explosions, working at heights, high pressure, slips and trips, water hammer

D-11.05 Maintains overhead equipment

Essential Skills

Thinking, Document Use, Working with Others

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.05.01P

select and use tools and equipment for working at heights

tools and equipment for working at heights are selected and used according to rig procedures

D-11.05.02P

check oil levels in swivels and kelly spinner

oil levels in swivels and kelly spinner are checked according to rig procedures and manufacturers' specifications

D-11.05.03P

lubricate overhead equipment

overhead equipment is lubricated according to rig procedures and manufacturers' specifications

D-11.05.04P

operate and adjust overhead equipment

overhead equipment is operated and adjusted according to IRP, regulations and manufacturers' specifications

D-11.05.05P

identify and replace worn, damaged and defective overhead equipment

worn, damaged and defective overhead equipment is identified and replaced according to manufacturers' specifications

Range of Variables

overhead equipment includes: crown, wash pipe, tong sheaves, travelling block assembly, swivel, gear boxes, cables, overhead shackles, clamps, elevators, bails, becket

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.05.01L

demonstrate knowledge of overhead equipment

identify types of overhead equipment, their applications and procedures for use

 

 

identify certification requirements and ratings for overhead equipment

D-11.05.02L

demonstrate knowledge of procedures used to maintain overhead equipment

describe procedures used to maintain overhead equipment

 

 

describe the service requirements for overhead equipment

 

 

describe securement requirements for overhead equipment

 

 

describe safe work practices for working at heights

Range of Variables

overhead equipment includes: crown, wash pipe, tong sheaves, travelling block assembly, swivel, gear boxes, cables, overhead shackles, clamps, elevators, bails, becket

D-11.06 Maintains top drives

Essential Skills

Thinking, Reading, Continuous Learning

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.06.01P

select and use tools and equipment for working at heights

tools and equipment for working at heights are selected and used according to rig procedures

D-11.06.02P

check fluid levels and flow rates in top drives

fluid levels and flow rates in top drive meet manufacturers' specifications

D-11.06.03P

lubricate top drives

top drives are lubricated according to manufacturers' specifications

D-11.06.04P

operate and adjust top drive components

top drive components are operated and adjusted according to rig procedures and manufacturers' specifications

D-11.06.05P

identify and replace worn, damaged and defective top drive components

worn, damaged and defective top drive components is identified and replaced according to repair manuals and manufacturers' specifications

Range of Variables

top drive components include: gear box, wash pipe, drive motor, hydraulic system, grabber box, pipe handling system, control system, service loop, torque arrest system

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.06.01L

demonstrate knowledge of top drives, their applications and procedures for use

identify types of top drives and their applications

 

 

identify top drive ratings and limitations

D-11.06.02L

demonstrate knowledge of procedures used to maintain top drive components

describe the procedures used to maintain top drive components

 

 

describe the service requirements for top drive components

Range of Variables

types of top drives include: hydraulic, electric, integrated, articulating

top drive components include: gear box, wash pipe, drive motor, hydraulic system, grabber box, pipe handling system, control system, service loop, torque arrest system

D-11.07 Maintains rig floor equipment

Essential Skills

Thinking, Working with Others, Oral Communication

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.07.01P

select and use tools for repair

tools are selected and used according to rig procedures

D-11.07.02P

lubricate rig floor equipment

rig floor equipmentis lubricated according to manufacturers' specifications

D-11.07.03P

replace worn, damaged and defective rig floor equipment

worn, damaged and defective rig floor equipment are replaced according to manufacturers' specifications

Range of Variables

tools include: hammers, tong die punches, wrenches, pipe wrenches, grease guns, wire brushes

rig floor equipment include: iron roughnecks, tong and tong lines, pipe spinners, rotary table, slips, safety clamps, bushings, torque gauges, gauges

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.07.01L

demonstrate knowledge of rig floor equipment

identify types of rig floor equipment and their application

D-11.07.02L

demonstrate knowledge of procedures used to maintain rig floor equipment

describe the procedures used to maintain rig floor equipment

 

 

identify service requirements for rig floor equipment

 

 

identify hazards of maintaining rig floor equipment

Range of Variables

rig floor equipment include: iron roughnecks, tong and tong lines, pipe spinners, rotary table, slips, safety clamps, bushings, torque gauges, gauges

hazards include: shattering tong dies, rotating or energized equipment, stuck bushings

D-11.08 Maintains mud pump and high pressure mud system

Essential Skills

Thinking, Continuous Learning, Working with Others

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QC

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.08.01P

ensure system is de-energized

system is de-energized and confirmed by testing equipment for energy

D-11.08.02P

dismantle and reassemble fluid end components

fluid end components are dismantled and reassembled to inspect and replace worn and damaged parts

D-11.08.03P

set pop valve

pop valve is set to pressure rating of liners according to manufacturers' specifications

D-11.08.04P

set pulsation dampener

pulsation dampener is set according to rig procedures

D-11.08.05P

clean suction and discharge screen

suction and discharge screen is cleaned according to rig procedures

D-11.08.06P

check fluid level of power end components

fluid level of power end components meets manufacturers' specifications

D-11.08.07P

replace worn, damaged and defective power end components

worn, damaged and defective power end components are replaced

D-11.08.08P

replace worn, damaged and defective high pressure components

worn, damaged and defective high pressure components are replaced

Range of Variables

fluid end components include: valves, caps, heads, liners, gaskets, springs, seats, guides, gauges, sensors, pulsation dampener

power end components include: pony rods, wiper seals, lube pump, drive gears, sheaves, belt, oil reservoir, water traps

high pressure components include: hammer unions, hoses, valves, piping

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.08.01L

demonstrate knowledge of mud pumps

identify fluid end components and their application

 

 

identify power end components and their application

 

 

describe types of mud pumps and identify their rating

D-11.08.02L

demonstrate knowledge of high pressure mud systems

identify the pressure rating of hoses, piping, and fittings

 

 

identify connection types

 

 

identify the hose bend radius and fluid turn requirements

D-11.08.03L

demonstrate knowledge of procedures used to maintain mud pumps and high pressure mud system

describe the procedures used to maintain mud pumps and high pressure mud system and their components

Range of Variables

fluid end components include: valves, caps, heads, liners, gaskets, springs, seats, guides, gauges, sensors, pulsation dampener

power end components include: pony rods, wiper seals, lube pump, drive gears, sheaves, belt, oil reservoir, water traps

types of mud pumps include: triplex (1000°hp, 1300°hp and 1600°hp), quad, hex

D-11.09 Maintains mud tanks and low pressure mud system

Essential Skills

Thinking, Continuous Learning, Working with Others

NL

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QC

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.09.01P

check oil levels in mud tank equipment

oil levels in mud tank equipment meets manufacturers' specifications

D-11.09.02P

lubricate mud tank equipment and components

mud tank equipment and components are lubricated according to manufacturers' specifications

D-11.09.03P

replace worn, damaged and defective mud tank equipment and components

worn, damaged and defective mud tank equipment and components are replaced

D-11.09.04P

replace worn, damaged and defective low pressure mud system components

worn, damaged and defective low pressure mud system components are replaced

D-11.09.05P

operate and adjust mud tank equipment

mud tank equipment is operated and adjusted according to rig procedures and manufacturers' specifications

Range of Variables

mud tank equipment includes: shakers, agitators, centrifugal pumps, mud manifold, desilters/desander

mud tank components include: valves, butterfly valves, bridge gates, skimmers, flood gates, sandtraps, trough, gun lines, hoppers, chemical barrel

low pressure mud system components include: suction lines, air bags, flow lines, butterfly valves, dresser sleeves, flanges

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.09.01L

demonstrate knowledge of mud tanks

identify mud tank equipment and its application

 

 

identify mud tank components and their application

D-11.09.02L

demonstrate knowledge of low pressure mud systems

explain the appropriate application of piping, hoses and connectors on low pressure systems

 

 

describe how to identify the pressure rating of hoses, piping, and fittings

 

 

identify flange types, gaskets, sealant and fasteners to make connections

 

 

identify pipe threads used in low pressure mud systems

D-11.09.03L

demonstrate knowledge of procedures used to maintain mud tanks and low pressure mud system

describe the procedures used to maintain mud tanks and low pressure mud system and their components

Range of Variables

mud tank equipment includes: shakers, agitators, centrifugal pumps, mud manifold, desilters/desander

mud tank components include: valves, butterfly valves, bridge gates, skimmers, flood gates, sandtraps, trough, gun lines, hoppers, chemical barrel

D-11.10 Maintains water and fuel circulating systems

Essential Skills

Thinking, Working with Others, Continuous Learning

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.10.01P

select and use tools

tools are selected and used according to rig procedures

D-11.10.02P

maintain and repair pressure washers

pressure washers are maintained and repaired according to manufacturers' specifications

D-11.10.03P

replace worn, damaged and defective components

worn, damaged and defective components are replaced according to manufacturers' specifications

D-11.10.04P

replace or adjust packing on pumps

packing on pumps is replaced or adjusted according to manufacturers' specifications

D-11.10.05P

repair or replace hoses

hoses are replaced or repaired

D-11.10.06P

replace gauges and filters

gauges and filters are replaced according to rig procedures 

Range of Variables

tools include: hammers, wrenches, pipe wrenches, grease guns, wire brushes, screwdrivers

components include: low pressure valves, centrifugal pumps, fittings, hoses, piping, gaskets

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.10.01L

demonstrate knowledge of water and fuel circulating systems

describe water and fuel circulating systems

 

 

identify the components of a water and fuel circulating system

D-11.10.02L

demonstrate knowledge of procedures used to maintain water and fuel circulating systems

describe procedures used to maintain water and fuel circulating systems

 

 

identify tools used to maintain water and fuel circulating systems and their components

Range of Variables

components include: low pressure valves, centrifugal pumps, fittings, hoses, piping, gaskets

D-11.11 Performs slip and cut

Essential Skills

Document Use, Oral Communication, Working with Others

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Skills

 

Performance Criteria

Evidence of Attainment

D-11.11.01P

prepare tools for slip and cut

tools for slip and cut are prepared

D-11.11.02P

determine drill line to be cut off

drill line to be cut off is calculated according to megajoules on EDR or manual calculation

D-11.11.03P

secure travelling assembly

travelling assembly is secured according to rig specifications

D-11.11.04P

visually inspect drill line

drill line is visually inspected for wear or damage

D-11.11.05P

remove drill line section

drill line section is removed from drum and cut following rig-specific procedures according to company policies

D-11.11.06P

inspect and function test drawworks

drawworks are tested according to rig-specific procedures and company policies

D-11.11.07P

attach drill line drum anchor

drill line drum anchor is attached according to manufacturers' specifications

D-11.11.08P

slip and secure new drill line section

new drill line section is slipped and secured following rig-specific procedures according to company policies

D-11.11.09P

set and function test crown saver(s)

crown saver(s) are set and function tested according to regulations and rig specifications

Range of Variables

tools for slip and cut include: cable cutters, wrenches, torque wrenches, hammers, travelling assembly securement devices

travelling assembly includes: top drive, blocks, power swivels

 

Knowledge

 

Learning Outcomes

Learning Objectives

D-11.11.01L

demonstrate knowledge of performing slip and cut

explain procedures to perform slip and cut calculations

 

 

describe procedures to inspect drill lines

 

 

describe the purpose of slip and cut

 

 

describe slip and cut procedures

 

 

identify types of drum and deadline anchors

 

 

describe procedures to remove, fasten and adjust weight sensors

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