Major Work Activity F – Installs and Maintains Process Control Systems
Task F-29 Installs and maintains input/output (I/O) devices
Task Descriptor
I/O devices are used in control systems. There may be discrete or analog devices. Industrial electricians must be able to install and maintain these devices.
For the purpose of this standard, “install” includes both new installations and upgrading of systems by removing and replacing components.
For the purpose of this standard, “maintain” includes inspection, preventative/predictive maintenance, troubleshooting, replacing and repairing activities.
F-29.01 Installs discrete input/output (I/O) devices
Essential Skills
Document Use, Digital Technology, Reading
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Performance Criteria |
Evidence of Attainment |
| F-29.01.01P |
select equipment |
equipment is selected according to application, manufacturers’ specifications and compatible components |
| F-29.01.02P |
visually inspect equipment to be installed |
equipment to be installed is checked for damage and that nameplate data matches drawings |
| F-29.01.03P |
locate discrete I/O devices |
discrete I/O devices are located by reading and interpreting prints, manufacturers’ specifications, manuals and codes |
| F-29.01.04P |
mount discrete I/O devices |
discrete I/O devices are mounted using various methods and according to manufacturers’ specifications |
| F-29.01.05P |
connect grounding, shielding and cabling |
grounding, shielding and cabling are connected according to manufacturers’ and site specifications, and codes |
| F-29.01.06P |
ensure polarity of conductors to field devices |
polarity of conductors to field devices is ensured using multimeter, plans and manufacturers’ specifications |
| F-29.01.07P |
ensure calibration parameters match external devices |
calibration parameters are matched to the installation requirements of external devices |
| F-29.01.08P |
commission discrete I/O devices |
discrete I/O devices are commissioned according to plans and manufacturers’ specifications |
| F-29.01.09P |
produce as-built drawings |
as-built drawings are produced according to field installation and company policy |
| F-29.01.10P |
update documentation |
documentation is updated to reflect changes carried out |
Range of Variables
input devices include: pressure, proximity, level, motion, flow, temperature, vibration switches, stop/start stations
output devices include: solenoid valves, relays, indicator light
methods include: bolting, welding, threading
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Knowledge |
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Learning Outcomes |
Learning Objectives |
| F-29.01.01L |
demonstrate knowledge of discrete control devices, their applications and operation |
identify hazards and describe safe work practices pertaining to install discrete control devices |
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interpret information pertaining to discrete control devices found on drawings and specifications |
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explain the use of discrete versus analog devices |
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identify types of discrete control devices and describe their characteristics and applications |
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identify discrete control device components and accessories and describe their characteristics and applications |
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identify types of voltage used with discrete devices and describe their characteristics, applications and operation |
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explain the use of discrete control devices for measurement |
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identify the considerations and requirements for selecting discrete control devices, their components and accessories |
| F-29.01.02L |
demonstrate knowledge of the procedures used to install, connect and calibrate discrete control devices |
describe the procedures used to install, connect and set discrete control devices, their components and accessories |
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describe the procedures used to calibrate discrete control devices |
Range of Variables
discrete control devices include: on-off control, counters and totalizers, timers, relays, pressure, temperature, level, flow
voltage used with discrete device includes: DC or AC voltage
measurement includes: pressure, temperature, flow, level, mass, density
F-29.02 Maintains discrete input/output (I/O) devices
Essential Skills
Digital Technology, Thinking, Document Use
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Performance Criteria |
Evidence of Attainment |
| F-29.02.01P |
detect defects in discrete I/O device |
defects in I/O device are detected by monitoring the controller |
| F-29.02.02P |
perform sensory inspection of components |
components are inspected for damage, wear, misalignment and loose connection |
| F-29.02.03P |
review and analyze trends from discrete I/O device signal |
trends from discrete I/O device signal are reviewed and analyzed to verify integrity of signal |
| F-29.02.04P |
check and set power supply voltages |
power supply voltages are checked and set according to plans and manufacturers’ specifications |
| F-29.02.05P |
calibrate discrete I/O devices |
discrete I/O devices are calibrated according to drawings, manufacturers' and site specifications, and documented as found/ as left |
| F-29.02.06P |
perform I/O function test on discrete device |
I/O function test is performed on discrete device for verifying operation according to plans and manufacturers' specifications |
| F-29.02.07P |
verify operation of discrete I/O devices |
operation of discrete I/O device is verified following maintenance according to process parameters |
| F-29.02.08P |
update documentation |
documentation is updated to reflect changes carried out |
Range of Variables
defects include: corrosion, loose connection, mechanical damage, wear
input devices include: pressure, proximity, level, motion, flow, temperature, vibration switches, stop/start stations
output devices include: solenoid valves, relays, indicator light
components for inspection include: limit switches, photocells, transmitters
discrete I/O devices include: pressure, proximity, level, motion, flow, temperature, vibration switches, stop/start station
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Knowledge |
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Learning Outcomes |
Learning Objectives |
| F-29.02.01L |
demonstrate knowledge of discrete control devices, their applications and operation |
identify hazards and describe safe work practices pertaining to discrete control devices |
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interpret information pertaining to discrete control devices found on drawings and specifications |
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explain the use of discrete versus analog devices |
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identify types of discrete control devices and describe their characteristics and applications |
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identify discrete control device components and accessories and describe their characteristics and applications |
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identify types of voltage used with discrete devices and describe their characteristics, applications and operation |
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explain the use of discrete control devices for measurement |
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identify the considerations and requirements for selecting discrete control devices, their components and accessories |
| F-29.02.02L |
demonstrate knowledge of the procedures used to maintain and test discrete control devices |
describe the procedures used to maintain discrete control devices, their components and accessories |
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describe the procedures used to repair and test discrete control devices, their components and accessories |
Range of Variables
discrete control devices include: on-off control, counters and totalizers, timers, relays, pressure, temperature, level, flow
voltage used with discrete device includes: DC or AC voltage
measurement includes: pressure, temperature, flow, level, mass, density
F-29.03 Installs analog input/output (I/O) devices
Essential Skills
Numeracy, Digital Technology, Document Use
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Performance Criteria |
Evidence of Attainment |
| F-29.03.01P |
select equipment |
equipment is selected according to application, manufacturers’ specifications and compatible components |
| F-29.03.02P |
visually inspect equipment to be installed |
equipment to be installed is checked for damage and that nameplate data matches drawings |
| F-29.03.03P |
locate analog I/O devices |
analog I/O devices are located by reading and interpreting prints, manufacturers’ manuals and codes |
| F-29.03.04P |
mount I/O devices |
I/O devices are mounted using various methods and according to manufacturers’ specifications |
| F-29.03.05P |
connect grounding, shielding and cabling |
grounding, shielding and cabling are connected according to manufacturers’ and site specifications, and CEC |
| F-29.03.06P |
ensure polarity of conductors to field devices |
polarity of conductors to field devices is ensured using multimeter, plans and manufacturers’ specifications |
| F-29.03.07P |
configure device |
device is configured by setting the range according to plans and manufacturers’ specifications |
| F-29.03.08P |
ensure calibration parameters for external devices |
calibration parameters are matched to the installation requirements |
| F-29.03.09P |
calibrate analog device |
analog device is calibrated according to plans and manufacturers’ specifications |
| F-29.03.10P |
commission analog devices, and modify the settings |
analog devices are commissioned and settings are modified according to plans and manufacturers’ specifications |
| F-29.03.11P |
produce as-built drawings |
as-built drawings are produced according to field installation and company policy |
| F-29.03.12P |
update documentation |
documentation is updated to reflect changes carried out |
Range of Variables
input devices include: pressure, proximity, level, motion, flow, temperature and vibration transmitters, encoders, tachometers
output devices include: proportional valves, linear actuators, solenoid valves
methods include: bolting, welding, threading
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Knowledge |
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Learning Outcomes |
Learning Objectives |
| F-29.03.01L |
demonstrate knowledge of analog control devices, their applications and operation |
identify hazards and describe safe work practices |
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interpret information found on drawings and specifications |
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explain the use of analog versus discrete devices |
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identify types of analog control devices and describe their characteristics, applications and operation |
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identify analog control device components and accessories and describe their characteristics and applications |
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identify types of signals used with analog devices and describe their characteristics, applications and operation |
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explain the use of analog control devices for measurement |
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identify the considerations and requirements for selecting analog control devices, their components and accessories |
| F-29.03.02L |
demonstrate knowledge of the procedures used to install, connect and calibrate analog control devices |
describe the procedures used to install, and connect analog control devices, their components and accessories |
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describe the procedures used to calibrate analog control devices |
Range of Variables
types of analog control devices include: pressure, proximity, level, motion, flow, temperature and vibration transmitters, proportional valves, linear actuators, solenoid valves, transducers
signals used with analog devices include: resistance, current, voltage (sinking or sourcing)
measurement includes: pressure, temperature, flow, level, mass, density
F-29.04 Maintains analog input/output (I/O) devices
Essential Skills
Numeracy, Digital Technology, Document Use
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Performance Criteria |
Evidence of Attainment |
| F-29.04.01P |
detect defects in analog I/O device |
defects in I/O device are detected by monitoring the controller |
| F-29.04.02P |
perform sensory inspection of components |
components are inspected for damage, wear, misalignment and loose connection |
| F-29.04.03P |
review and analyze trends from input device signal |
trends from input device signal are reviewed and analyzed to verify integrity of signal |
| F-29.04.04P |
calibrate analog I/O devices |
analog I/O devices are calibrated according to drawings, and manufacturers' and site specifications, and document as found/ as left |
| F-29.04.05P |
verify operation of analog I/O devices |
operation of analog I/O devices is verified following service according to process parameters |
| F-29.04.06P |
update maintenance log |
maintenance log is updated to reflect tasks performed |
Range of Variables
defects include: corrosion, loose connections, mechanical damage, wear
input devices include: pressure, proximity, level, motion, flow, temperature and vibration transmitters, encoders, tachometers
output devices include: proportional valves, linear actuators, solenoid valves
components for inspection include: pressure, proximity, level, motion, flow, temperature and vibration transmitters, proportional valves, linear actuators, solenoid valves
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Knowledge |
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Learning Outcomes |
Learning Objectives |
| F-29.04.01L |
demonstrate knowledge of analog control devices, their applications and operation |
identify hazards and describe safe work practices |
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interpret information found on drawings and specifications |
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explain the use of analog versus discrete devices |
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identify types of analog control devices and describe their characteristics, applications and operation |
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identify analog control device components and accessories and describe their characteristics and applications |
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identify types of signals used with analog devices and describe their characteristics, applications and operation |
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explain the use of analog control devices for measurement |
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identify the considerations and requirements for selecting analog control devices, their components and accessories |
| F-29.04.02L |
demonstrate knowledge of the procedures used to maintain and test analog control devices |
describe the procedures used to maintain analog control devices, their components and accessories |
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describe the procedures used to test analog control devices, their components and accessories |
Range of Variables
analog control devices include: pressure, proximity, level, motion, flow, temperature and vibration transmitters, proportional valves, linear actuators, solenoid valves, transducers
signals used with analog devices include: resistance, current, voltage (sinking or sourcing)
measurement includes: pressure, temperature, flow, level, mass, density
Task F-30 Installs, programs and maintains automated control systems
Task Descriptor
In industrial environments, the process requires control and the ability to interface with other systems. These controls can be complex automated systems. Automated control systems are often programmable systems such as PLC and DCS.
The operator interfaces for many of these systems have migrated from physical hardware to graphical user interfaces (GUI) such as HMIs. As a result, the electrical work pertaining to the input/output devices has become software based.
Automated control systems may also be integrated with Building Automation Systems.
For the purpose of this standard, “install” includes both new installations and upgrading of systems by removing and replacing components.
For the purpose of this standard, “maintain” includes inspection, preventative/predictive maintenance, troubleshooting, replacing and repairing activities.
F-30.01 Installs automated control systems
Essential Skills
Document Use, Digital Technology, Thinking
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Performance Criteria |
Evidence of Attainment |
| F-30.01.01P |
determine type and function of automated control system |
automated control system is selected according to the application |
| F-30.01.02P |
calculate conductor and cabling requirements |
conductor and cable type and size are calculated to match the application, codes and manufacturers’ specifications |
| F-30.01.03P |
position, mount and assemble automated control system |
automated control system is placed, mounted and assembled in locations according to drawings, job, company and client requirements; is level, square, and secure, and follows building lines |
| F-30.01.04P |
configure automated control systems hardware |
automated control system hardware is configured by ensuring dip switches, keying and jumpers are in required position, and by using software to configure, according to manufacturers’ specifications and drawings |
| F-30.01.05P |
bond automated control systems |
automated control systems are bonded based on codes and manufacturers’ specifications |
| F-30.01.06P |
terminate conductors |
conductors and cables are terminated leaving no excessive bare conductor or loose strands and is functional and connected according to the application |
| F-30.01.07P |
set up and adjust automated control systems |
automated control systems are operated according to application and intended function |
| F-30.01.08P |
interconnect and configure automated control systems with peripheral devices |
interconnections are completed and equipment functions as intended |
| F-30.01.09P |
test automated control systems after installation |
automated control systems are connected and functions according to manufacturers’, company and client specifications and results are documented |
| F-30.01.10P |
remove existing equipment when replacing and update documentation |
equipment is removed with minimal impact to the environment and drawings reflect operational changes |
Range of Variables
automated control systems include: PLC, SCADA system, DCS
peripheral devices of automated control systems include: HMI, displays, keyboard, mouse, printers
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Knowledge |
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Learning Outcomes |
Learning Objectives |
| F-30.01.01L |
demonstrate knowledge of automated control systems, their applications and operation |
identify types of automated control systems and describe their characteristics |
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identify automated control system components and describe their purpose and operation |
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interpret information found on drawings and specifications |
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interpret codes and regulations pertaining to automated control systems |
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identify sources of information pertaining to automated control system installation, configuration and programming |
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identify number and code systems and describe their applications |
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perform conversions between number systems |
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explain and interpret control circuit logic |
| F-30.01.02L |
demonstrate knowledge of automated control system data communication systems |
identify types of automated control system data communication systems and describe their characteristics, applications and operation |
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identify automated control system data communication system components and describe their characteristics, applications and operation |
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identify methods used to communicate with automated control systems |
| F-30.01.03L |
demonstrate knowledge of procedures used to install and connect automated control systems and their components |
describe the procedures used to install automated control systems and their components |
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describe the procedures used to connect automated control systems and their components |
Range of Variables
automated control systems include: PLC, SCADA system, DCS
automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software
number systems include: binary, decimal, hexadecimal, octal
code systems include: binary coded decimal (BCD), American Standard Code for Information Interchange (ASCII)
control circuit logic includes: relay logic, ladder logic, function block, text based
automated control system data communication systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet, ControlNet
methods used to communicate with automated control systems include: handheld, computer, HMI
F-30.02 Maintains automated control systems
Essential Skills
Oral Communication, Digital Technology, Thinking
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Performance Criteria |
Evidence of Attainment |
| F-30.02.01P |
obtain description of operation and malfunction of automated control systems from user |
required information about equipment operation is gathered from end user and diagnostics |
| F-30.02.02P |
conduct field assessments |
source of malfunction is identified by interpreting diagnostic and test equipment results, and sensory and technical observations |
| F-30.02.03P |
identify and remove defective components of automated control systems |
defective components are removed without damage to system or other components |
| F-30.02.04P |
repair and test malfunctioning components |
components are repaired and tested according to manufacturers’ specifications |
| F-30.02.05P |
select replacement components |
replacement components (OEM replacement when mandated) match the application |
| F-30.02.06P |
install replacement components |
components are installed with minimal disruptions and interruptions, and according to manufacturers’ specifications and company policy |
| F-30.02.07P |
conduct tests of automated control systems after repair |
automated control system is connected and functions according to manufacturers’, company and client specifications |
| F-30.02.08P |
inspect, clean and adjust components |
automated control systems are restored to optimal conditions and according to manufacturers’ specifications |
| F-30.02.09P |
complete backups and document tests in maintenance log |
operational problems are identified in maintenance log |
| F-30.02.10P |
archive and update firmware |
firmware is archived and updated according to manufacturers’ specifications and company requirements |
| F-30.02.11P |
compare and analyze maintenance test results |
maintenance is performed when required based on analysis of test results and specifications |
Range of Variables
field assessments include: sensory and technical inspections
inspect, clean and adjust include: inspecting terminations, cleaning fans and filters, adjusting cabinets and door seals, cleaning sensors
diagnostic and test equipment includes: multimeters, thermographic imaging devices, ammeters, handheld programmers, computer, network analyzer
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Knowledge |
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Learning Outcomes |
Learning Objectives |
| F-30.02.01L |
demonstrate knowledge of automated control systems, their applications and operation |
identify types of automated control systems and describe their characteristics, applications and operation |
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identify automated control system components and describe their purpose and operation |
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interpret information found on drawings and specifications |
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interpret codes and regulations pertaining to automated control systems |
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identify sources of information pertaining to automated control system service, maintenance, troubleshoot and configuration |
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identify number and code systems and describe their applications |
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perform conversions between number systems |
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explain and interpret control circuit logic |
| F-30.02.02L |
demonstrate knowledge of data communication systems |
identify types of data communication systems and describe their characteristics, applications and operation |
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identify automated control system data communication system components and describe their characteristics, applications and operation |
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identify methods used to communicate with automated control systems |
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identify basic instruction sets for ladder logic and basic function block, and describe their applications |
| F-30.02.03L |
demonstrate knowledge of procedures for maintenance of automated control systems |
describe the procedures used to maintain automated control systems and their components |
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describe basic PID control theory |
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describe basic process control theory |
Range of Variables
automated control systems include: PLC, SCADA system, DCS
automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software
number systems include: binary, decimal, hexadecimal, octal
code systems include: BCD, ASCII, gray code
control circuit logic includes: relay logic, ladder logic, function block
data communication systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet
methods used to communicate with automated control systems include: handheld, computer, HMI
basic instruction sets for ladder logic include: examine-on (normally open contact) and examine-off (normally closed contact), output, timers, counters, sequencers, shift registers, block transfers, data registers
basic function block include: input block, control block and output block
basic process control theory includes: control loops, control modes, loop tuning
F-30.03 Programs automated control systems
Essential Skills
Digital Technology, Document Use, Thinking, Numeracy
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Skills |
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Performance Criteria |
Evidence of Attainment |
| F-30.03.01P |
map inputs and outputs |
inputs and outputs are mapped using manufacturers’ software to meet process requirements |
| F-30.03.02P |
set address variables |
address variables are set for internal instructions according to application |
| F-30.03.03P |
write or edit and verify automated control program |
automated control program is written, edited and verified to operate according to specified logic |
| F-30.03.04P |
back-up and document program changes |
program changes are backed-up and documented according to company policy |
| F-30.03.05P |
set parameters for automated control program |
technical and operating parameters are set as required by the installation and operation |
| F-30.03.06P |
test and adjust automated control program |
operation of system is tested and adjusted to meet design and company requirements |
Range of Variables
inputs and outputs include: direct address, tag-based address
variables include: timers, counters, blocks, registers, tables
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Knowledge |
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Learning Outcomes |
Learning Objectives |
| F-30.03.01L |
demonstrate knowledge of automated control systems, their applications and operation |
identify automated control system programming languages and describe their applications |
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explain the difference between PLC and DCS systems |
| F-30.03.02L |
demonstrate knowledge of data communication systems for automated control systems |
identify types of data communication systems and describe their characteristics, applications and operation |
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compare and contrast types of data communication systems |
| F-30.03.03L |
demonstrate knowledge of procedures for programming and configuring automated control systems |
describe the procedures used to perform programming, editing and configuration of automated control systems online and offline |
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interpret codes and regulations pertaining to automated control systems |
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identify basic instruction sets for ladder logic and basic function block and describe their applications |
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identify number and code systems and describe their applications |
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perform conversions between number systems |
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explain and interpret control circuit logic |
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describe basic PID control theory |
Range of Variables
automated control systems include: PLC, SCADA system, DCS
automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software
number systems include: binary, decimal, hexadecimal, octal
code systems include: BCD, ASCII, gray code
control circuit logic includes: relay logic, ladder logic, function block, text based
data communication systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet
methods used to communicate with automated control systems include: handheld, computer, HMI
basic instruction sets for ladder logic examine-on (normally open contact) and examine-off (normally closed contact), output, timers, counters, sequencers, shift registers, block transfers, data registers
basic function block includes: input block, control block and output block
F-30.04 Optimizes system performance
Essential Skills
Digital Technology, Document Use, Thinking, Numeracy
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yes |
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ND |
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Skills |
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Performance Criteria |
Evidence of Attainment |
| F-30.04.01P |
ensure the version of the manufacturers’ manual matches the version of the manufacturers’ software |
version of the manufacturers’ software is matched to the manufacturers’ manual |
| F-30.04.02P |
archive and update firmware |
firmware is archived and updated to facilitate system operation according to manufacturers’ specifications and company requirements |
| F-30.04.03P |
review and modify existing program and system parameters |
program and system parameters are reviewed and modified to match the changes of the process, and to ensure efficiency of program |
| F-30.04.04P |
ensure sequential programming logic |
sequential programming logic is ensured to optimize scan time |
| F-30.04.05P |
test run program |
program is executed in test mode to verify intended operation and optimization |
| F-30.04.06P |
tune control loops |
control loops are tuned to optimize process |
| F-30.04.07P |
back-up and document program changes |
program changes are backed-up and documented according to company policy |
|
|
Knowledge |
|
|---|---|---|
|
|
Learning Outcomes |
Learning Objectives |
| F-30.04.01L |
demonstrate knowledge of automated control systems, their applications and operation |
identify automated control system programming languages and describe their applications |
| F-30.04.02L |
demonstrate knowledge of data communication systems for automated control systems |
identify types of data communication systems and describe their characteristics, applications and operation |
| F-30.04.03L |
demonstrate knowledge of procedures for programming, configuring and optimizing automated control systems |
describe the procedures used to perform programming, editing, configuration, optimization and firmware updates of automated control systems online and offline |
|
|
|
interpret codes and regulations pertaining to automated control systems |
|
|
|
identify basic instruction sets for ladder logic and basic function block and describe their applications |
|
|
|
identify number and code systems and describe their applications |
|
|
|
perform conversions between number systems |
|
|
|
explain and interpret control circuit logic |
|
|
|
describe basic PID control theory |
|
|
|
describe basic process control theory |
Range of Variables
automated control systems include: PLC, SCADA system, DCS
automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software,
number systems include: binary, decimal, hexadecimal, octal
code systems include: BCD, ASCII, gray
control circuit logic includes: relay logic, ladder logic, function block, text based
data communication systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet
methods used to communicate with automated control systems include: handheld, computer, HMI
basic instruction sets for ladder logic include: Normally Open (NO), Normally Closed (NC), output
basic function block include: input block, control block and output block
basic process control theory includes: control loops, control modes, loop tuning
Task F-31 Installs and maintains pneumatic and hydraulic control systems
Task Descriptor
Pneumatic and hydraulic equipment is used to supply energy and to control equipment and processes through the use of air, nitrogen, process gases and fluids. Industrial electricians install and maintain pneumatic and hydraulic control systems.
For the purpose of this standard, “install” includes both new installations and upgrading of systems by removing and replacing components.
For the purpose of this standard, “maintain” includes inspection, preventative/predictive maintenance, troubleshooting, replacing and repairing activities.
F-31.01 Installs pneumatic control systems
Essential Skills
Numeracy, Thinking, Document Use
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
yes |
yes |
yes |
yes |
NV |
yes |
yes |
ND |
ND |
yes |
ND |
NV |
ND |
|
|
Skills |
|
|---|---|---|
|
|
Performance Criteria |
Evidence of Attainment |
| F-31.01.01P |
determine location of pneumatic equipment |
location of pneumatic equipment is determined according to plans, codes, company policy and manufacturers’ recommendations |
| F-31.01.02P |
connect system components |
system components are connected according to plans, codes and process requirements |
| F-31.01.03P |
calibrate pneumatic control devices |
pneumatic control devices are calibrated to process requirements |
| F-31.01.04P |
verify operation of pneumatic control system |
operation of pneumatic control system is verified by using test equipment and procedures to ensure it is within specified parameters |
| F-31.01.05P |
update documentation |
documentation is updated to reflect changes carried out |
Range of Variables
components include: regulators, separators, tubing, actuators, solenoids, pumps, positioners, accumulators, compressors, tanks, coolers, filters, dryers, automated oilers
devices include: pressure switches, regulators, gauges
|
|
Knowledge |
|
|---|---|---|
|
|
Learning Outcomes |
Learning Objectives |
| F-31.01.01L |
demonstrate knowledge of pneumatic control systems, their components and operation |
interpret information pertaining to pneumatic control systems devices found on drawings and specifications |
|
|
|
identify types of pneumatic control systems and describe their applications |
|
|
|
interpret documentation to determine the operation of pneumatic control systems |
| F-31.01.02L |
demonstrate knowledge of pneumatic related calculations |
perform pneumatic related calculations |
| F-31.01.03L |
demonstrate knowledge of the procedures used to install pneumatic control system equipment and components |
describe the procedures used to install pneumatic control systems and their components |
Range of Variables
pneumatic control systems include: instrument air, instrument gas
components include: regulators, separators, tubing, actuators, solenoids, pumps, positioners, accumulators, compressors, tanks, coolers, filters, dryers, automated oilers
documentation includes: schematics, manufacturers’ manuals
calculations include: signal conversion, unit conversion
F-31.02 Maintains pneumatic control systems
Essential Skills
Numeracy, Thinking, Document Use
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
yes |
yes |
yes |
yes |
NV |
yes |
yes |
ND |
ND |
yes |
ND |
NV |
ND |
|
|
Skills |
|
|---|---|---|
|
|
Performance Criteria |
Evidence of Attainment |
| F-31.02.01P |
test and verify control devices |
control devices are tested and verified according to system specifications |
| F-31.02.02P |
calibrate and adjust control devices |
control devices are calibrated and adjusted according to system specifications and maintenance schedules |
| F-31.02.03P |
change system components and materials |
system components and materials are changed according to manufacturers’ specifications and company policy |
| F-31.02.04P |
identify probable root cause and location of faults |
probable root cause and location of faults are identified using diagnostic tools and testing procedures, speaking with user, and using maintenance documentation and historical data |
| F-31.02.05P |
determine steps required to repair faults and address deficiencies |
steps required to repair faults and address deficiencies are determined based on results of root cause analysis |
| F-31.02.06P |
lock out and de-energize the energy potential |
lockout and de-energization are confirmed by performing a post-operational test to confirm zero energy state |
| F-31.02.07P |
remove, repair or replace faulty components |
faulty components are removed, repaired or replaced by using prescribed methods and procedures |
| F-31.02.08P |
verify operation |
operation is verified before returning to service |
| F-31.02.09P |
document changes |
changes are documented according to company policy |
Range of Variables
system specifications include: pressure, flow
components and materials include: filters, drying systems, reservoirs, compressors
|
|
Knowledge |
|
|---|---|---|
|
|
Learning Outcomes |
Learning Objectives |
| F-31.02.01L |
demonstrate knowledge of pneumatic control systems, their components and operation |
interpret information found on drawings and specifications |
|
|
|
identify types of pneumatic control systems and describe their applications |
|
|
|
interpret documentation to determine the operation of pneumatic control systems |
| F-31.02.02L |
demonstrate knowledge of pneumatic related calculations |
perform pneumatic related calculations |
| F-31.02.03L |
demonstrate knowledge of the procedures used to maintain pneumatic control system equipment and components |
describe the procedures used to maintain pneumatic control systems and their components |
Range of Variables
pneumatic control systems include: instrument air, instrument gas
documentation includes: schematics, manufacturers’ manuals
calculations include: signal conversion, unit conversion
F-31.03 Installs hydraulic control systems
Essential Skills
Thinking, Document Use, Reading
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
no |
yes |
yes |
yes |
NV |
yes |
yes |
ND |
ND |
yes |
ND |
NV |
ND |
|
|
Skills |
|
|---|---|---|
|
|
Performance Criteria |
Evidence of Attainment |
| F-31.03.01P |
select control devices and components |
control devices and components are selected according to manufacturers’ specifications, process requirements and codes |
| F-31.03.02P |
determine location of control devices |
location of control devices is determined according to codes and practices, and manufacturers’ recommendations |
| F-31.03.03P |
connect control devices and components |
control devices and components are connected using materials |
| F-31.03.04P |
verify operation of hydraulic equipment and control devices |
operation of hydraulic equipment and control devices are verified to ensure they are within specified parameters by using test equipment and procedures |
| F-31.03.05P |
update documentation |
documentation is updated to reflect changes carried out |
Range of Variables
control devices include: solenoids, switches, gauges, actuators
components include: accumulators, pumps, tanks, coolers, filters, reservoirs, tubing, hoses, fittings, snubbers, thermometers, fluids
|
|
Knowledge |
|
|---|---|---|
|
|
Learning Outcomes |
Learning Objectives |
| F-31.03.01L |
demonstrate knowledge of hydraulic control systems, their components and operation |
interpret information found on drawings and specifications |
|
|
|
identify types of hydraulic control systems and describe their applications |
|
|
|
interpret documentation to determine the operation of hydraulic control systems |
| F-31.03.02L |
demonstrate knowledge of the procedures used to install hydraulic control system equipment and components |
describe the procedures used to install hydraulic control systems and their components |
Range of Variables
documentation includes: schematics, manufacturers’ manuals
components include: accumulators, pumps, tanks, coolers, filters, reservoirs, tubing, hoses, fittings, snubbers, thermometers, fluids
F-31.04 Maintains hydraulic control systems
Essential Skills
Reading, Thinking, Document Use
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
no |
yes |
yes |
yes |
NV |
yes |
yes |
ND |
ND |
yes |
ND |
NV |
ND |
|
|
Skills |
|
|---|---|---|
|
|
Performance Criteria |
Evidence of Attainment |
| F-31.04.01P |
test and verify control devices and components |
control devices and components are tested and verified according to system specifications |
| F-31.04.02P |
calibrate and adjust control devices and components |
control devices and components are calibrated and adjusted according to system specifications and maintenance schedules |
| F-31.04.03P |
check fluid and filters |
fluids and filters are checked according to manufacturers’ specifications |
| F-31.04.04P |
change system components |
system components are changed according to manufacturers’ specifications and company policy |
| F-31.04.05P |
identify probable root cause and location of faults |
probable root cause and location of faults are identified using diagnostic tools and testing procedures, and referring to maintenance documentation and historical data |
| F-31.04.06P |
determine steps required to repair faults and address deficiencies |
steps required to repair faults and address deficiencies are determined based on results of root cause analysis |
| F-31.04.07P |
lock out and de-energize the energy potential |
lockout and de-energization are confirmed by performing a post-operational test to confirm zero energy state |
| F-31.04.08P |
remove, repair or replace faulty components |
faulty components are removed, repaired or replaced by using prescribed methods and procedures |
| F-31.04.09P |
verify operation |
operation is verified before returning to service |
| F-31.04.10P |
update maintenance log |
maintenance log is updated to reflect tasks performed |
Range of Variables
control devices include: solenoids, switches, gauges, actuators
system specifications include: pressure, flow, temperature, level
components include: accumulators, pumps, tanks, coolers, filters, reservoirs, tubing, hoses, fittings, snubbers, thermometers
|
|
Knowledge |
|
|---|---|---|
|
|
Learning Outcomes |
Learning Objectives |
| F-31.04.01L |
demonstrate knowledge of hydraulic control systems, their components and operation |
interpret information pertaining to hydraulic control systems devices found on drawings and specifications |
|
|
|
interpret documentation to determine the operation of hydraulic control systems |
| F-31.04.02L |
demonstrate knowledge of the procedures used to maintain hydraulic control system equipment and components |
describe the procedures used to maintain hydraulic control systems and their components |
Range of Variables
documentation includes: schematics, manufacturers’ manuals
components include: accumulators, pumps, tanks, coolers, filters, reservoirs, tubing, hoses, fittings, snubbers, thermometers
- Date modified: