Major Work Activity D – Installs, services and maintains motors and control systems
Task D‑22 Installs, services and maintains motor starters and controls.
Task Descriptor
All electrical motors need a method to be started and controlled. These controls can be as simple as a single switch, or as complex as a starter assembly. Construction electricians install, service and maintain these starters and controls in the motor circuits.
For the purpose of this standard, installation includes both new installations and upgrading of systems by removing and replacing components.
Construction electricians service motor starters and controls by troubleshooting, diagnosing faults, and repairing them. They also perform maintenance to ensure motor starters and controls are in good operating condition.
Industry Expected Performance
The task must be performed according to the applicable jurisdictional codes and standards. All health and safety standards must be respected. Work should be done efficiently and at a high quality without material waste or harm to the environment. All requirements of the manufacturer, client specifications and the AHJ must be met.
At a journeyperson level of performance, all tasks must be done with minimal direction and supervision.
D‑22.01 Installs motor starters.
Essential Skills
Thinking Skills, Document Use, Numeracy
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Performance Criteria |
Evidence of Attainment |
|
D‑22.01.01P |
determine type of motor starter for specific application |
motor starter is selected and sized according to the application and according to drawings, specifications and CEC requirements |
D‑22.01.02P |
determine size and function of motor starter |
size and function are determined according to motor manufacturers’ nameplate data |
D‑22.01.03P |
calculate conductor requirements |
conductor type and size match the application and CEC requirements |
D‑22.01.04P |
position, mount and assemble starter assembly |
starter assembly is placed in locations according to electrical drawings and job and client requirements |
D‑22.01.05P |
terminate conductors |
conductors and cables are terminated leaving no excessive bare conductor or loose strands and are functional according to the application |
D‑22.01.06P |
set up and adjust motor starters |
overloads are sized for the application and adjusted to provide maximum motor protection |
D‑22.01.07P |
interconnect starter with peripheral devices |
interconnections are completed and equipment functions as intended |
D‑22.01.08P |
conduct tests of motor starter after installation and record results |
motor starter is connected and functions according to manufacturers’ and client specifications |
D‑22.01.09P |
remove existing equipment when replacing and update documentation |
equipment is removed with minimal impact to the environment and drawings reflect operational changes |
Range of Variables
motor starters include: starters for AC/DC motors, single phase, 3-phase AC, line voltage starters, soft starters, reduced-voltage starters
manufacturers’ nameplate data includes: size of motor, full load amps (FLA), full load current (FLC), service factor, voltage
starter assembly includes: fittings, enclosures, raceways, control transformers, overcurrent protection, overload protection, terminations
peripheral devices include: start/stop stations, emergency stop stations, limit switches
Knowledge |
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Learning Outcomes |
Learning Objectives |
|
D‑22.01.01L |
demonstrate knowledge of motor starters and their applications |
interpret information pertaining to motor starters found on motor nameplate, drawings and specifications |
describe motor starters and their applications |
||
interpret codes and regulations pertaining to motor starters |
||
D‑22.01.02L |
demonstrate knowledge of procedures used to install and connect motor starters |
describe the procedures used to install motor starters, their components and accessories |
describe the procedures used to connect motor starters, their components and accessories |
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identify enclosures and wiring methods based on application |
Range of Variables
motor starters include: starters for AC/DC motors, single phase, 3-phase AC, line voltage starters, soft starters, reduced‑voltage starters
D‑22.02 Performs servicing and maintenance of motor starters.
Essential Skills
Oral Communication, Digital Technology, Writing
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ON |
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yes |
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yes |
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yes |
yes |
yes |
yes |
NV |
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NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑22.02.01P |
obtain detailed description of operation and malfunction of motor starters |
required information about equipment operation is gathered from end user |
D‑22.02.02P |
conduct field assessments using diagnostic and test equipment to determine source of malfunction |
source of malfunction is identified based on diagnostic equipment results |
D‑22.02.03P |
identify and remove defective components of motor starters |
defective component is removed without damage to system or other components |
D‑22.02.04P |
repair malfunctioning components |
repaired components are operational |
D‑22.02.05P |
select replacement components |
replacement components (OEM replacement when mandated) match the application |
D‑22.02.06P |
install replacement components |
components are installed with minimal disruptions and interruptions |
D‑22.02.07P |
conduct tests of motor starters after repair |
starter assembly is connected and functions according to manufacturers’ and client specifications |
D‑22.02.08P |
clean, lubricate and adjust components |
motor starter components are restored to optimal conditions |
D‑22.02.09P |
record tests in maintenance schedule |
operational problems are identified in maintenance schedule data with detailed notations |
D‑22.02.10P |
compare and analyze maintenance test results |
maintenance is performed when required based on analysis of test results and comparison with specifications |
Range of Variables
adjust includes: re-torquing of terminations, overload settings, timing settings
component conditions include: contact pressure, carbon build-up, pitting on contacts
field assessments include:sensory and technical inspections
diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters
Knowledge |
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Learning Outcomes |
Learning Objectives |
|
D‑22.02.01L |
demonstrate knowledge of motor starters and their applications |
interpret information pertaining to motor starters found on drawings and specifications |
describe motor starters and their applications |
||
interpret codes and regulations pertaining to motor starters |
||
D‑22.02.02L |
demonstrate knowledge of procedures used to service and maintain motor starters |
describe the procedures used to service motor starters, their components and accessories |
describe the procedures used to maintain motor starters, their components and accessories |
Range of Variables
motor starters include: line-voltage starters, reduced-voltage starters
D‑22.03 Installs motor controls.
Essential Skills
Thinking Skills, Numeracy, Document Use
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QC |
ON |
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Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑22.03.01P |
determine type of motor control devices and function for specific application |
motor control device is selected according to the application |
D‑22.03.02P |
determine motor control circuit types required for specific application |
motor control circuit types are selected for the specific application |
D‑22.03.03P |
calculate conductor requirements |
conductor type and size match the application and CEC requirements |
D‑22.03.04P |
position, mount and assemble motor control device |
motor control device is placed in locations according to electrical drawings, job and client requirements |
D‑22.03.05P |
terminate conductors |
conductors and cables are terminated leaving no excessive bare conductor or loose strands and are functional according to the application |
D‑22.03.06P |
set up and adjust motor control devices |
motor control devices operate according to application and intended function |
D‑22.03.07P |
interconnect motor control devices with peripheral devices |
interconnections are completed and equipment functions as intended |
D‑22.03.08P |
interconnect motor control devices with overload protection |
interconnections are completed and equipment functions as intended |
D‑22.03.09P |
conduct tests of motor control devices after installation and record results |
motor control devices are connected and function according to manufacturers’ and client specifications |
D‑22.03.10P |
remove existing equipment when replacing and update documentation |
equipment is removed with minimal impact to the environment and drawings reflect operational changes |
Range of Variables
motor control devices include: flow switches, push buttons, relays, limit switches, proximity switches, pressure switches, level switches
circuit functions include: starting and stopping, speed control, forward/reverse, sequencing, jogging, quick stop (plugging), multiple location control, time function
motor control circuits include: low-voltage release (two-wire control), low-voltage protection (three-wire control)
peripheral devices include: indicating lights, audible devices
Knowledge |
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Learning Outcomes |
Learning Objectives |
|
D‑22.03.01L |
demonstrate knowledge of motor control devices and their applications |
interpret information pertaining to motor control devices found on drawings and specifications |
describe motor control devices and their applications |
||
interpret codes and regulations pertaining to motor control devices |
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D‑22.03.02L |
demonstrate knowledge of motor control circuits, their characteristics and applications |
interpret codes and regulations pertaining to motor control circuits |
identify circuit types and describe their characteristics and applications |
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describe circuit functional features of common hard wired motor control circuits |
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identify the methods used to determine the number of conductors required between controls and controller locations |
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identify protection devices for motor control circuits and describe characteristics and applications |
Range of Variables
motor control devices include: flow switches, push buttons, relays, limit switches, proximity switches, pressure switches, level switches
motor control circuits include: low-voltage release (two-wire control), low-voltage protection (three-wire control)
circuit functional features include: starting and stopping, forward/reverse, sequencing, jogging, quick stop (plugging), multiple location control, time function
protection devices for control circuits include: overcurrent, overheating, phase loss, phase reversal
D‑22.04 Performs servicing and maintenance of motor controls.
Essential Skills
Oral Communication, Digital Technology, Writing
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Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑22.04.01P |
obtain detailed description of operation and malfunction of motor controls |
required information about equipment operation is gathered from end user |
D‑22.04.02P |
conduct field assessments using diagnostic and test equipment to determine source of malfunction |
source of malfunction is identified based on diagnostic and test equipment results |
D‑22.04.03P |
identify and remove defective components of motor controls |
defective component are removed without damage to system or other components |
D‑22.04.04P |
select replacement components |
replacement components are selected according to application |
D‑22.04.05P |
install replacement components |
components are installed with minimal disruptions and interruptions |
D‑22.04.06P |
conduct tests of motor controls after repair |
control assembly is connected and functions according to manufacturers’ and client specifications |
D‑22.04.07P |
clean, lubricate and adjust components |
motor control devices are restored to optimal conditions |
D‑22.04.08P |
record tests in maintenance schedule |
operational problems are identified in maintenance schedule data with detailed notations |
D‑22.04.09P |
compare and analyze maintenance test results |
maintenance is performed when required based on analysis of test results and comparison with specifications |
Range of Variables
field assessments include: sensory and technical inspections
diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters
adjustments include: re-torquing of terminations, calibration of components
conditions include: carbon or dust build-up, pitting on contacts, worn or dirty contacts
Knowledge |
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Learning Outcomes |
Learning Objectives |
|
D‑22.04.01L |
demonstrate knowledge of motor control devices and their applications |
interpret information pertaining to motor control devices found on drawings and specifications |
describe motor control devices and their applications |
||
interpret codes and regulations pertaining to motor control devices |
||
D‑22.04.02L |
demonstrate knowledge of procedures used to service and maintain motor control devices |
describe the procedures used to service motor control devices and their components |
describe the procedures used to maintain motor control devices and their components |
Range of Variables
motor control devices include: flow switches, push buttons, relays, limit switches, pressure switches, level switches, motion sensors
Task D‑23 Installs, services and maintains drives.
Task Descriptor
Electrical motors can be controlled by both AC and DC drives to achieve precision operation (e.g. speed, positioning) of the motors depending on the application. Construction electricians install, service and maintain these drives in the motor circuits.
For the purpose of this standard, installation includes both new installations and upgrading of systems by removing and replacing components.
Construction electricians service motor drives by troubleshooting, diagnosing faults, and repairing them. They also perform maintenance to ensure motor starters and controls are in good operating condition.
Industry Expected Performance
The task must be performed according to the applicable jurisdictional codes and standards. All health and safety standards must be respected. Work should be done efficiently and at a high quality without material waste or harm to the environment. All requirements of the manufacturer, client specifications and the AHJ must be met.
At a journeyperson level of performance, all tasks must be done with minimal direction and supervision.
D‑23.01 Installs AC drives.
Essential Skills
Document Use, Numeracy, Thinking Skills
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QC |
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Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑23.01.01P |
determine type of AC drive for specific application |
AC drive is selected according to the application |
D‑23.01.02P |
determine size and function of AC drive |
size and function are determined according to manufacturers’ nameplate data |
D‑23.01.03P |
calculate conductor requirements |
conductor type and size match the application and take into account special conditions and CEC requirements |
D‑23.01.04P |
position, mount and assemble AC drives |
AC drive is placed in locations according to electrical drawings, job and client requirements |
D‑23.01.05P |
terminate conductors |
conductors and cables are terminated leaving no excessive bare conductor or loose strands and are functional according to the application |
D‑23.01.06P |
calibrate and program AC drives |
calibration and programming meet functionality and established parameters |
D‑23.01.07P |
interconnect AC drives with peripheral devices with required cables, raceways and conductors |
interconnections are completed and equipment functions as intended |
D‑23.01.08P |
conduct tests of AC drive after installation and record results |
AC drive is connected and functions according to manufacturers’ and client specifications |
D‑23.01.09P |
remove existing AC drives when replacing and update documentation |
AC drive is removed with minimal impact to the environment and drawings reflect operational changes |
Range of Variables
manufacturers’ nameplate data includes: size of motor, full load current (FLC), inverter duty rated, voltage
special conditions that affect conductor requirements include: shielding requirements, length of cable, type of VFD rated cable, reactor use, equipment bonding
peripheral devices include: start/stop stations, emergency stop stations, speed control, sensing devices, encoders, tachometers, limit switches
Knowledge |
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Learning Outcomes |
Learning Objectives |
|
D‑23.01.01L |
demonstrate knowledge of types of AC drives, their applications and operation |
identify types of AC drives and describe their characteristics, applications and operation |
identify AC drive components and accessories and describe their characteristics, applications and operation |
||
interpret information pertaining to AC drives found on drawings and specifications |
||
interpret codes and regulations pertaining to AC drives |
||
explain operating principles of AC drives and their impact on motor performance |
||
D‑23.01.02L |
demonstrate knowledge of procedures used to install and connect AC drives |
identify the considerations and requirements for selecting AC drives, their components and accessories |
describe the procedures used to install AC drives, their components and accessories |
||
describe the procedures used to connect AC drives, their components and accessories |
||
describe the procedures used to adjust AC drives, their components and accessories |
Range of Variables
AC drive components include: rectifiers, electro-magnetic compatibility (EMC) filters, DC circuits, inverters
D‑23.02 Performs servicing and maintenance of AC drives.
Essential Skills
Oral Communication, Digital Technology, Document Use
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NB |
QC |
ON |
MB |
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NV |
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yes |
yes |
yes |
NV |
NV |
NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑23.02.01P |
obtain detailed description of operation and malfunction of AC drives |
required information about equipment operation is gathered from end user |
D‑23.02.02P |
conduct field assessments using diagnostic and test equipment to determine source of malfunction |
source of malfunction is identified based on diagnostic equipment results |
D‑23.02.03P |
identify and remove defective components of AC drives |
defective components are removed without damage to system or other components |
D‑23.02.04P |
repair malfunctioning components |
repaired components are operational |
D‑23.02.05P |
select replacement components |
replacement components (OEM replacement when mandated) match the application |
D‑23.02.06P |
install replacement components |
components are installed with minimal disruptions and interruptions |
D‑23.02.07P |
conduct tests of AC drives after repair |
AC drive assembly is connected and functions according to manufacturers’ and client specifications |
D‑23.02.08P |
clean, lubricate and adjust components |
AC drive components are restored to optimal conditions |
D‑23.02.09P |
record tests in maintenance schedule |
operational problems are identified in maintenance schedule data with detailed notations |
D‑23.02.10P |
compare and analyze maintenance test results |
maintenance is performed when required based on analysis of test results and comparison with specifications |
Range of Variables
cleaning, lubricating and adjustment procedures include: re-torquing of terminations, cleaning filters and cooling fans, checking door seals
cleaning, lubricating and adjustment procedures include: re-torquing of terminations, cleaning filters and cooling fans, checking door seals
diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters, oscilloscopes
tests include: resistance tests of power semiconductors
Knowledge |
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---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑23.02.01L |
demonstrate knowledge of types of AC drives, their applications and operation |
identify types of AC drives and describe their characteristics, applications and operation |
identify AC drive components and accessories and describe their characteristics, applications and operation |
||
interpret information pertaining to AC drives found on drawings and specifications |
||
interpret codes and regulations pertaining to AC drives |
||
explain operating principles of AC drives and their impact on motor performance |
||
D‑23.02.02L |
demonstrate knowledge of procedures used to service and maintain AC drives |
describe the procedures used to service and maintain AC drives, their components and accessories |
Range of Variables
AC drive components include: rectifiers, EMC filters, DC circuits, inverters
D‑23.03 Installs DC drives.
Essential Skills
Document Use, Numeracy, Thinking Skills
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QC |
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no |
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yes |
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yes |
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NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑23.03.01P |
determine type of DC drive for specific application |
DC drive is selected and sized according to the application |
D‑23.03.02P |
determine size and function of DC drive |
size and function are determined according to manufacturers’ nameplate data |
D‑23.03.03P |
calculate conductor requirements |
conductor type and size match the application and take into account special conditions and CEC requirements |
D‑23.03.04P |
position, mount and assemble DC drives |
DC drive is placed in locations according to electrical drawings, job and client requirements |
D‑23.03.05P |
terminate conductors |
conductors and cables are terminated leaving no excessive bare conductor or loose strands and are functional according to the application |
D‑23.03.06P |
calibrate and program DC drives |
calibration and programming meets functionality and established parameters |
D‑23.03.07P |
interconnect DC drives with peripheral devices with required cables, raceways and conductors |
interconnections are completed and equipment functions as intended |
D‑23.03.08P |
conduct tests of DC drive after installation and record results |
DC drive is connected and functions according to manufacturers’ and client specifications |
D‑23.03.09P |
remove existing DC drives when replacing and update documentation |
DC drive is removed with minimal impact to the environment and drawings reflect operational changes |
Range of Variables
manufacturers’ nameplate data includes: size of motor, FLA, voltage
special conditions that affect feeder requirements include: shielding requirements, length of cable, line reactor
peripheral devices include: start/stop stations, emergency stop stations, speed control, sensing devices, encoders, tachometers, limit switches
Knowledge |
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Learning Outcomes |
Learning Objectives |
|
D‑23.03.01L |
demonstrate knowledge of types of DC drives, their applications and operation |
identify types of DC drives and describe their characteristics, applications and operation |
identify DC drive components and accessories and describe their characteristics, applications and operation |
||
interpret information pertaining to DC drives found on drawings and specifications |
||
interpret codes and regulations pertaining to DC drives |
||
explain operating principles of DC drives and their impact on motor performance |
||
D‑23.03.02L |
demonstrate knowledge of procedures used to install and connect DC drives |
identify the considerations and requirements for selecting DC drives, their components and accessories |
describe the procedures used to install DC drives, their components and accessories |
||
describe the procedures used to connect DC drives, their components and accessories |
||
describe the procedures used to adjust DC drives, their components and accessories |
Range of Variables
DC drive components include: converters and regulators
D‑23.04 Performs servicing and maintenance of DC drives.
Essential Skills
Oral Communication, Digital Technology, Writing
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PE |
NB |
QC |
ON |
MB |
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BC |
NT |
YT |
NU |
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yes |
no |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
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NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑23.04.01P |
obtain detailed description of operation and malfunction of DC drives |
required information about equipment operation is gathered from end user |
D‑23.04.02P |
conduct field assessments using diagnostic and test equipment to determine source of malfunction |
source of malfunction is identified based on diagnostic equipment results |
D‑23.04.03P |
identify and remove defective components of DC drives |
defective components are removed without damage to system or other components |
D‑23.04.04P |
repair malfunctioning components |
repaired components are operational |
D‑23.04.05P |
select replacement components |
replacement components (OEM replacement when mandated) match the application |
D‑23.04.06P |
install replacement components |
components are installed with minimal disruptions and interruptions |
D‑23.04.07P |
conduct tests of DC drives after repair |
DC drive assembly is connected and functions according to manufacturers’ and client specifications |
D‑23.04.08P |
clean, lubricate and adjust components |
DC drive components are restored to optimal conditions |
D‑23.04.09P |
record tests in maintenance schedule |
operational problems are identified in maintenance schedule data |
D‑23.04.10P |
compare and analyze maintenance test results |
maintenance is performed when required based on analysis of test results and comparison with specifications |
Range of Variables
cleaning, lubrication and adjustment procedures include: re-torquing of terminations, cleaning filters and cooling fans, checking door seals
field assessments include: sensory and technical inspections
diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters, oscilloscopes
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑23.04.01L |
demonstrate knowledge of types of DC drives, their applications and operation |
identify types of DC drives and describe their characteristics, applications and operation |
identify DC drive components and accessories and describe their characteristics, applications and operation |
||
interpret information pertaining to DC drives found on drawings and specifications |
||
interpret codes and regulations pertaining to DC drives |
||
explain operating principles of DC drives and their impact on motor performance |
||
D‑23.04.02L |
demonstrate knowledge of procedures used to service and maintain DC drives |
describe the procedures used to service and maintain DC drives, their components and accessories |
Range of Variables
DC drive components include: converters and regulators
Task D‑24 Installs, services and maintains motors.
Task Descriptor
Motors are used to convert electrical energy to mechanical energy. Construction electricians install, service and maintain single-phase, three-phase and DC motors.
For the purpose of this standard, installation includes both new installations and upgrading of systems by removing and replacing components.
Construction electricians service motors by troubleshooting, diagnosing faults, and repairing them. They also perform maintenance to ensure motors are in good operating condition.
Industry Expected Performance
The task must be performed according to the applicable jurisdictional codes and standards. All health and safety standards must be respected. Work should be done efficiently and at a high quality without material waste or harm to the environment. All requirements of the manufacturer, client specifications and the AHJ must be met.
At a journeyperson level of performance, all tasks must be done with minimal direction and supervision.
D‑24.01 Installs single-phase motors.
Essential Skills
Document Use, Thinking Skills, Numeracy
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
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yes |
yes |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑24.01.01P |
determine type of single-phase motor required |
type of single-phase motor meets criteria for operation |
D‑24.01.02P |
calculate conductor requirements |
conductor type and size match the application and CEC requirements |
D‑24.01.03P |
determine and install overload and overcurrent devices based on requirements |
overload and overcurrent devices are installed such that the motor is protected |
D‑24.01.04P |
position and mount single-phase motor |
single-phase motor is mounted according to the application |
D‑24.01.05P |
connect motor leads |
motor leads are connected according to the application |
D‑24.01.06P |
conduct tests of single-phase motor after installation and record results |
single-phase motor is connected and functions according to manufacturers’ and client specifications |
D‑24.01.07P |
remove existing single-phase motor when replacing and update documentation |
single-phase motor is removed with minimal impact to the environment and drawings reflect operational changes |
Range of Variables
single-phase motors include: hermetically sealed, dual capacitor, reluctance, capacitor start/induction run, split phase, universal, resistance split phase, permanent split capacitor, shaded pole
criteria for operation of single-phase motors include: voltage availability, motor function, rotation, location
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑24.01.01L |
demonstrate knowledge of single-phase motors, their applications and operation |
identify types of single-phase motors and describe their characteristics |
identify single-phase motor components and accessories and describe their applications |
||
interpret codes and regulations pertaining to single-phase motors |
||
interpret information pertaining to single-phase motors found on drawings and specifications |
||
explain the construction and operating principles of single-phase motors |
||
interpret information contained on single-phase motor nameplates |
||
D‑24.01.02L |
demonstrate knowledge of procedures used to install and connect single-phase motors |
describe procedures used to install single-phase motors |
describe procedures used to connect single-phase motors |
||
identify coupling methods for single-phase motors and describe their characteristics and applications |
||
identify the considerations and requirements for selecting single-phase motors and their components |
Range of Variables
single-phase motors include: hermetically sealed, dual capacitor, reluctance, capacitor start/induction run, split phase, universal, resistance split phase, permanent split capacitor, shaded pole
coupling methods include: flexible couplings, fixed couplings, magnetic couplings, belts and chains
D‑24.02 Performs servicing and maintenance of single-phase motors.
Essential Skills
Oral Communication, Digital Technology, Document Use
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yes |
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Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑24.02.01P |
obtain detailed description of operation and malfunction of single-phase motors |
required information about equipment operation is gathered from end user |
D‑24.02.02P |
conduct field assessments using diagnostic and test equipment to determine source of malfunction |
source of malfunction is identified based on diagnostic and test equipment results |
D‑24.02.03P |
identify and remove defective components of single-phase motors |
defective components are removed without damage to system or other components |
D‑24.02.04P |
select replacement components |
replacement components match the application |
D‑24.02.05P |
install replacement components |
components are installed with minimal disruptions and interruptions |
D‑24.02.06P |
conduct tests of single-phase motors after repair |
single-phase motor assembly is connected and functions according to specifications to match the application |
D‑24.02.07P |
clean, lubricate and adjust components |
single-phase motor components are restored to optimal conditions |
D‑24.02.08P |
record tests in maintenance schedule |
operational problems are identified in maintenance schedule data |
D‑24.02.09P |
compare and analyze maintenance test results |
maintenance is performed when required based on analysis of test results and specifications |
Range of Variables
cleaning, lubrication and adjustment procedures include: cleaning cooling fans, adjusting belt tensioners, lubricating bearings and bushings, cleaning switches
field assessments include: sensory and technical inspections
diagnostic and test equipment includes: multimeters, thermographic imaging devices, ammeters, insulation resistance testers
tests include:vibration, insulation, current, rotation, alignment, baseline motor diagnostic test
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑24.02.01L |
demonstrate knowledge of single-phase motors, their applications and operation |
identify types of single-phase motors and describe their characteristics |
identify single-phase motor components and describe their applications |
||
interpret codes and regulations pertaining to single-phase motors |
||
interpret information pertaining to single-phase motors found on drawings and specifications |
||
explain the construction and operating principles of single-phase motors |
||
interpret information contained on single-phase motor nameplates |
||
D‑24.02.02L |
demonstrate knowledge of procedures used to service and maintain single-phase motors |
describe the procedures used to service single-phase motors and their components |
describe the procedures used to maintain single-phase motors and their components |
Range of Variables
single-phase motors include: hermetically sealed, dual capacitor, capacitor start/induction run, split phase, universal, permanent split capacitor, shaded pole
single-phase motor components include: frame, centrifugal switch, armature, rotor, stator, end bells, yoke, fans, brushes, bearings, bushings
D‑24.03 Installs three-phase motors.
Essential Skills
Document Use, Numeracy, Thinking Skills
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QC |
ON |
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yes |
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yes |
yes |
yes |
yes |
NV |
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NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑24.03.01P |
determine type of three-phase motor required |
type of three-phase motor meets criteria for operation |
D‑24.03.02P |
calculate conductor requirements |
conductor type and size match the application and CEC requirements |
D‑24.03.03P |
determine and install overload and overcurrent devices based on requirements |
overload and overcurrent devices are installed such that the motor is protected |
D‑24.03.04P |
determine and install motor protection devices |
motor protection devices are installed such that motor is protected |
D‑24.03.05P |
position and mount three-phase motor |
three-phase motor is mounted according to the application |
D‑24.03.06P |
connect motor leads |
motor leads are connected according to the application |
D‑24.03.07P |
conduct tests of three-phase motors after installation and record results |
three-phase motors are connected and function according to specifications to match the application |
D‑24.03.08P |
remove existing three-phase motors when replacing and update documentation |
three-phase motors are removed with minimal impact to the environment and drawings reflect operational changes |
Range of Variables
three-phase motors include: squirrel cage induction, synchronous, wound rotor induction
criteria for operation of three-phase motors includes: voltage availability, motor function, rotation, location
motor protection devices include: phase loss/reversal protection, high temperature sensors
tests include:vibration, insulation, current, rotation, alignment, baseline motor diagnostic test
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑24.03.01L |
demonstrate knowledge of three-phase motors, their applications and procedures for use |
identify types of three-phase motors and describe their characteristics |
identify three-phase motor components and describe their applications |
||
interpret codes and regulations pertaining to three-phase motors |
||
interpret information pertaining to three-phase motors found on drawings and specifications |
||
explain the construction and operating principles of three-phase motors |
||
interpret information contained on three-phase motor nameplates |
||
D‑24.03.02L |
demonstrate knowledge of procedures used to install and connect three-phase motors |
describe procedures used to install three-phase motors |
describe procedures used to connect three-phase motors |
||
identify coupling methods for three-phase motors and describe their characteristics and applications |
||
identify the considerations and requirements for selecting three-phase motors and their components |
Range of Variables
three-phase motors include: squirrel cage induction, synchronous, wound rotor induction
coupling methods include: flexible couplings, fixed couplings, magnetic couplings, belts and chains
D‑24.04 Performs servicing and maintenance of three-phase motors.
Essential Skills
Oral Communication, Digital Technology, Writing
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NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
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yes |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑24.04.01P |
obtain detailed description of operation and malfunction of three-phase motors |
required information about equipment operation is gathered from end user |
D‑24.04.02P |
conduct field assessments using diagnostic and test equipment to determine source of malfunction |
source of malfunction is identified based on diagnostic and test equipment results |
D‑24.04.03P |
identify and remove defective components of three-phase motors |
defective components are removed without damage to system or other components |
D‑24.04.04P |
select replacement components |
replacement components match the application |
D‑24.04.05P |
install replacement components |
components are installed with minimal disruptions and interruptions |
D‑24.04.06P |
conduct tests of three-phase motors after repair |
three-phase motor assembly is connected and functions according to specifications to match the application |
D‑24.04.07P |
clean, lubricate and adjust components |
three-phase motor components are restored to optimal conditions |
D‑24.04.08P |
record tests in maintenance schedule |
operational problems are identified in maintenance schedule data |
D‑24.04.09P |
compare and analyze maintenance test results |
maintenance is performed when required based on analysis of test results and specifications |
Range of Variables
cleaning, lubrication and adjustment procedures include: cleaning cooling fans, adjusting belt tensioners, lubricating bearings and bushings, cleaning switches
field assessments include: sensory and technical inspections
diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters, insulation resistance testers, growlers
tests include:vibration, insulation, current, rotation, alignment, baseline motor diagnostic test
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑24.04.01L |
demonstrate knowledge of three-phase motors, their applications and operation |
identify types of three -phase motors and describe their characteristics |
identify three-phase motor components and describe their applications |
||
interpret codes and regulations pertaining to three-phase motors |
||
interpret information pertaining to three-phase motors found on drawings and specifications |
||
explain the construction and operating principles of three-phase motors |
||
interpret information contained on three-phase motor nameplates |
||
D‑24.04.02L |
demonstrate knowledge of procedures used to service and maintain three-phase motors |
describe the procedures used to service three -phase motors and their components |
describe the procedures used to maintain, repair and test three -phase motors and their components |
Range of Variables
three-phase motors include: squirrel cage induction, wound rotor induction, synchronous
three-phase motor components include: frame, armature, rotor, stator, end bells, yoke, fans, brushes, bearings, bushings
D‑24.05 Installs DC motors.
Essential Skills
Numeracy, Digital Technology, Document Use
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NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
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yes |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑24.05.01P |
determine type of DC motor required |
DC motor to be installed meets criteria for operation |
D‑24.05.02P |
calculate conductor requirements |
conductor type and size match the application and CEC requirements |
D‑24.05.03P |
determine and install overload and overcurrent devices based on requirements |
overload and overcurrent devices are installed such that the motor is protected |
D‑24.05.04P |
position and mount DC motor |
DC motor is mounted according to the application |
D‑24.05.05P |
connect motor leads |
motor leads are connected according to the application |
D‑24.05.06P |
conduct tests of DC motor after installation and record results |
DC motor is connected and functions according to manufacturers’ and client specifications |
D‑24.05.07P |
remove existing DC motors when replacing and update documentation |
DC motors are removed with minimal impact to the environment and drawings reflect operational changes |
Range of Variables
criteria for operation of DC motors include: voltage availability, motor function, rotation, location
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑24.05.01L |
demonstrate knowledge of DC motors, their applications and procedures for use |
identify types of DC motors and describe their characteristics and applications |
identify DC motor components and describe their characteristics and applications |
||
interpret codes and regulations pertaining to DC motors |
||
interpret information pertaining to DC motors found on drawings and specifications |
||
explain the construction and operating principles of DC motors |
||
interpret information contained on DC motor nameplates |
||
D‑24.05.02L |
demonstrate knowledge of procedures used to install and connect DC motors |
identify considerations and requirements for selecting DC motors and controls, and their components |
describe the procedures used to install DC motors and controls, and their components |
||
describe the procedures used to connect DC motors and controls and their components |
Range of Variables
DC motors include: self-excited, separately excited, series, shunt, compound
DC motor components include: frame, armature, rotor, stator, commutator, end bells, yoke, fans, brushes, bearings, bushings
D‑24.06 Performs servicing and maintenance of DC motors.
Essential Skills
Oral Communication, Digital Technology, Writing
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NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
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NV |
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yes |
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yes |
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NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑24.06.01P |
obtain detailed description of operation and malfunction of DC motors |
required information about equipment operation is gathered from end user |
D‑24.06.02P |
conduct field assessments using diagnostic and test equipment to determine source of malfunction |
source of malfunction is identified based on diagnostic equipment results |
D‑24.06.03P |
identify and remove defective components of DC motors |
defective components are removed without damage to system or other components |
D‑24.06.04P |
select replacement components |
replacement components (OEM replacement when mandated) are selected to match the application |
D‑24.06.05P |
install replacement components |
components are installed with minimal disruptions and interruptions |
D‑24.06.06P |
conduct tests of DC motors after repair |
DC motor assembly is connected and functions according to manufacturers’ and client specifications |
D‑24.06.07P |
clean, lubricate and adjust components |
DC motor components are restored to optimal conditions |
D‑24.06.08P |
record tests in maintenance schedule |
operational problems are identified in maintenance schedule data |
D‑24.06.09P |
compare and analyze maintenance test results |
maintenance is performed when required based on analysis of test results and specifications |
Range of Variables
cleaning, lubrication and adjustment procedures include: cleaning cooling fans, adjusting belt tensioners, lubricating bearings and bushings, and cleaning switches, cleaning and adjusting brushes, cleaning commutator segments
field assessments include: sensory and technical inspections
diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters, insulation resistance testers
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑24.06.01L |
demonstrate knowledge of DC motors, their applications and procedures for use |
identify types of DC motors and describe their characteristics and applications |
identify DC motor components and describe their characteristics and applications |
||
interpret codes and regulations pertaining to DC motors |
||
interpret information pertaining to DC motors found on drawings and specifications |
||
explain the construction and operating principles of DC motors |
||
interpret information contained on DC motor nameplates |
||
D‑24.06.02L |
demonstrate knowledge of procedures used to service and maintain DC motors |
describe the procedures used to service DC motors and their components |
describe the procedures used to maintain DC motors and their components |
||
D‑24.06.01L |
demonstrate knowledge of DC motors, their applications and procedures for use |
identify types of DC motors and describe their characteristics and applications |
Range of Variables
DC motors include: self-excited, separately excited, series, shunt, compound
DC motor components include: frame, armature, rotor, stator, commutator, end bells, yoke, fans, brushes, bearings, bushings
Task D‑25 Installs, programs, services and maintains automated control systems.
Task Descriptor
All electrical motors need a method to be started and controlled. These controls can be complex automated systems. Automated control systems are often programmable systems such as PLC and distributed control system (DCS).
For the purpose of this standard, installation includes both new installations and upgrading of systems by removing and replacing components.
Construction electricians install and service automated control systems by troubleshooting, diagnosing faults, and repairing them. They perform maintenance to ensure automated control systems are in good operating condition. They also program and configure the automated control systems to meet operational requirements.
Industry Expected Performance
The task must be performed according to the applicable jurisdictional codes and standards. All health and safety standards must be respected. Work should be done efficiently and at a high quality without material waste or harm to the environment. All requirements of the manufacturer, client specifications and the AHJ must be met.
At a journeyperson level of performance, all tasks must be done with minimal direction and supervision.
D‑25.01 Installs automated control systems.
Essential Skills
Document Use, Numeracy, Digital Technology
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QC |
ON |
MB |
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BC |
NT |
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NU |
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NV |
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NV |
Skills |
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Performance Criteria |
Evidence of Attainment |
|
D‑25.01.01P |
determine type of automated control system and function for specific application |
automated control system is selected according to the application |
D‑25.01.02P |
calculate conductor and cabling requirements |
conductor and cable type and size match the application and CEC requirements |
D‑25.01.03P |
position, mount and assemble automated control system |
automated control system is placed in locations according to electrical drawings, job and client requirements; is level, square, and secure, and follows building lines |
D‑25.01.04P |
terminate conductors |
conductors and cables are terminated leaving no excessive bare conductor or loose strands and is functional and connected as required by the application |
D‑25.01.05P |
bond automated control system to ground |
control system is bonded to ground based on code and manufacturers’ specifications |
D‑25.01.06P |
set up and adjust automated control system |
automated control system operates according to application and intended function |
D‑25.01.07P |
interconnect automated control system with peripheral devices |
interconnections are completed and equipment functions as intended |
D‑25.01.08P |
conduct tests of automated control system after installation and record results |
automated control system is connected and functions according to manufacturers’ and client specifications |
D‑25.01.09P |
remove existing equipment when replacing and update documentation |
equipment is removed with minimal impact to the environment and drawings reflect operational changes |
Range of Variables
automated control systems include: PLC, Supervisory Control and Data Acquisition (SCADA) system, DCS
peripheral devices of automated control systems may be analog or digital and include: input devices (flow switches, push buttons, limit switches, pressure switches, level switches), output devices (pilot lights, audible devices, relays)
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑25.01.01L |
demonstrate knowledge of automated control systems, their applications and operation |
identify types of automated control systems and describe their characteristics |
identify automated control system components and describe their purpose and operation |
||
interpret information pertaining to automated control systems found on drawings and specifications |
||
interpret codes and regulations pertaining to automated control systems |
||
identify sources of information pertaining to automated control system service, maintenance, configuration and programming |
||
identify number and code systems and describe their applications |
||
perform conversions between number systems |
||
explain and interpret control circuit logic |
||
D‑25.01.02L |
demonstrate knowledge of automated control system data highway systems |
identify types of automated control system data highway systems and describe their characteristics, applications and operation |
identify automated control system data highway system components and describe their characteristics, applications and operation |
||
identify methods used to communicate with automated control systems |
||
identify basic instruction sets for ladder logic and describe their applications |
||
D‑25.01.03L |
demonstrate knowledge of procedures used to install and connect automated control systems and their components |
describe the procedures used to install automated control systems and their components |
describe the procedures used to connect automated control systems and their components |
Range of Variables
automated control systems include: PLC, SCADA system, DCS
automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software
number systems include: binary, decimal, hexadecimal, octal
code systems include: binary coded decimal (BCD), American Standard Code for Information Interchange (ASCII)
control circuit logic includes: relay logic, AND, OR, NOT, NOR and MEMORY
automated control system data highway systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet
methods used to communicate with automated control systems include handheld, computer, human machine interfacing (HMI)
basic instruction sets for ladder logic include: examine if opened (XIO), examine if closed (XIC), output energized (OTE)
D‑25.02 Performs servicing and maintenance of automated control systems.
Essential Skills
Oral Communication, Digital Technology, Numeracy
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NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
---|---|---|---|---|---|---|---|---|---|---|---|---|
yes |
yes |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills |
||
---|---|---|
Performance Criteria |
Evidence of Attainment |
|
D‑25.02.01P |
obtain detailed description of operation and malfunction of automated control systems |
required information about equipment operation is gathered from end user and CPU diagnostics |
D‑25.02.02P |
conduct field assessments using diagnostic and test equipment to determine source of malfunction |
source of malfunction is identified based on diagnostic and test equipment results, and sensory and technical observations |
D‑25.02.03P |
identify and remove defective components of automated control systems |
defective components are removed without damage to system or other components |
D‑25.02.04P |
repair malfunctioning components |
repaired components are operational |
D‑25.02.05P |
select replacement components |
replacement components (OEM replacement when mandated) match the application |
D‑25.02.06P |
install replacement components |
components are installed with minimal disruptions and interruptions |
D‑25.02.07P |
conduct tests of automated control systems after repair |
automated control system is connected and functions according to manufacturers’ and client specifications |
D‑25.02.08P |
clean and adjust components |
automated control systems are restored to optimal conditions |
D‑25.02.09P |
complete backups and record tests in maintenance schedule |
operational problems are identified in maintenance schedule data |
D‑25.02.10P |
compare and analyze maintenance test results |
maintenance is performed when required based on analysis of test results and specifications |
Range of Variables
cleaning and adjustment procedures include: cleaning fans and filters, adjusting cabinets and door seals
field assessments include: sensory and technical inspections
diagnostic and test equipment includes: multimeters, thermographic imaging devices, ammeters, laptops
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑25.02.01L |
demonstrate knowledge of automated control systems, their applications and operation |
identify types of automated control systems and describe their characteristics, applications and operation |
identify automated control system components and describe their purpose and operation |
||
interpret information pertaining to automated control systems found on drawings and specifications |
||
interpret codes and regulations pertaining to automated control systems |
||
identify sources of information pertaining to automated control system service, maintenance, configuration and programming |
||
identify number and code systems and describe their applications |
||
perform conversions between number systems |
||
explain and interpret control circuit logic |
||
D‑25.02.02L |
demonstrate knowledge of automated control system data highway systems |
identify types of automated control system data highway systems and describe their characteristics, applications and operation |
identify automated control system data highway system components and describe their characteristics, applications and operation |
||
identify methods used to communicate with automated control systems |
||
identify basic instruction sets for ladder logic and describe their applications |
||
D‑25.02.03L |
demonstrate knowledge of procedures for service and maintenance of automated control systems |
describe the procedures used to service and maintain automated control systems and their components |
Range of Variables
automated control systems include: PLC, SCADA system, DCS
automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software
number systems include: binary, decimal, hexadecimal, octal
code systems include: BCD, ASCII
control circuit logic includes: relay logic, AND, OR, NOT, NOR and MEMORY
automated control system data highway systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet
methods used to communicate with automated control systems include: handheld, computer, HMI
basic instruction sets for ladder logic include: XIO, XIC, OTE
D‑25.03 Programs and configures automated control systems.
Essential Skills
Document Use, Reading, Digital Technology
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
---|---|---|---|---|---|---|---|---|---|---|---|---|
yes |
yes |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills |
||
---|---|---|
Performance Criteria |
Evidence of Attainment |
|
D‑25.03.01P |
set inputs and outputs and create I/O tables |
tables include all required parameters |
D‑25.03.02P |
set names for variables |
all variables are named according to client naming application |
D‑25.03.03P |
write and verify automated control program |
automated control program operates according to specified logic |
D‑25.03.04P |
set parameters for automated control program |
technical and operating parameters are set as required by the installation and operation |
D‑25.03.05P |
test and adjust automated control program |
operation of system meets design |
Knowledge |
||
---|---|---|
Learning Outcomes |
Learning Objectives |
|
D‑25.03.01L |
demonstrate knowledge of automated control systems, their applications and operation |
identify automated control system programming languages and describe their applications |
explain the difference between PLC and DCS systems |
||
D‑25.03.02L |
demonstrate knowledge of automated control system data highway systems |
identify types of automated control system data highway systems and describe their characteristics, applications and operation |
D‑25.03.03L |
demonstrate knowledge of procedures for programming and configuring automated control systems |
describe the procedures used to perform programming, editing and configuration of automated control systems (online and offline) |
interpret codes and regulations pertaining to automated control systems |
||
identify basic instruction sets for ladder logic and describe their applications |
||
identify number and code systems and describe their applications |
||
perform conversions between number systems |
||
explain and interpret control circuit logic |
Range of Variables
automated control systems include: PLC, SCADA system, DCS
automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software
number systems include: binary, decimal, hexadecimal, octal
code systems include: BCD, ASCII
control circuit logic includes: relay logic, AND, OR, NOT, NOR and MEMORY
automated control system data highway systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet
methods used to communicate with automated control systems include: handheld, computer, HMI
basic instruction sets for ladder logic include: XIO, XIC, OTE
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