Major Work Activity D – Installs, services and maintains motors and control systems

Task D‑22 Installs, services and maintains motor starters and controls.

Task Descriptor

All electrical motors need a method to be started and controlled. These controls can be as simple as a single switch, or as complex as a starter assembly. Construction electricians install, service and maintain these starters and controls in the motor circuits.

For the purpose of this standard, installation includes both new installations and upgrading of systems by removing and replacing components.

Construction electricians service motor starters and controls by troubleshooting, diagnosing faults, and repairing them. They also perform maintenance to ensure motor starters and controls are in good operating condition.

Industry Expected Performance

The task must be performed according to the applicable jurisdictional codes and standards. All health and safety standards must be respected. Work should be done efficiently and at a high quality without material waste or harm to the environment. All requirements of the manufacturer, client specifications and the AHJ must be met.

At a journeyperson level of performance, all tasks must be done with minimal direction and supervision.

D‑22.01 Installs motor starters.

Essential Skills

Thinking Skills, Document Use, Numeracy

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑22.01.01P

determine type of motor starter for specific application

motor starter is selected and sized according to the application and according to drawings, specifications and CEC requirements

D‑22.01.02P

determine size and function of motor starter

size and function are determined according to motor manufacturers’ nameplate data

D‑22.01.03P

calculate conductor requirements

conductor type and size match the application and CEC requirements

D‑22.01.04P

position, mount and assemble starter assembly

starter assembly is placed in locations according to electrical drawings and job and client requirements

D‑22.01.05P

terminate conductors

conductors and cables are terminated leaving no excessive bare conductor or loose strands and are functional according to the application

D‑22.01.06P

set up and adjust motor starters

overloads are sized for the application and adjusted to provide maximum motor protection

D‑22.01.07P

interconnect starter with peripheral devices

interconnections are completed and equipment functions as intended

D‑22.01.08P

conduct tests of motor starter after installation and record results

motor starter is connected and functions according to manufacturers’ and client specifications

D‑22.01.09P

remove existing equipment when replacing and update documentation

equipment is removed with minimal impact to the environment and drawings reflect operational changes

Range of Variables

motor starters include: starters for AC/DC motors, single phase, 3-phase AC, line voltage starters, soft starters, reduced-voltage starters

manufacturers’ nameplate data includes: size of motor, full load amps (FLA), full load current (FLC), service factor, voltage

starter assembly includes: fittings, enclosures, raceways, control transformers, overcurrent protection, overload protection, terminations

peripheral devices include: start/stop stations, emergency stop stations, limit switches

Knowledge

Learning Outcomes

Learning Objectives

D‑22.01.01L

demonstrate knowledge of motor starters and their applications

interpret information pertaining to motor starters found on motor nameplate, drawings and specifications

describe motor starters and their applications

interpret codes and regulations pertaining to motor starters

D‑22.01.02L

demonstrate knowledge of procedures used to install and connect motor starters

describe the procedures used to install motor starters, their components and accessories

describe the procedures used to connect motor starters, their components and accessories

identify enclosures and wiring methods based on application

Range of Variables

motor starters include: starters for AC/DC motors, single phase, 3-phase AC, line voltage starters, soft starters, reduced‑voltage starters

D‑22.02 Performs servicing and maintenance of motor starters.

Essential Skills

Oral Communication, Digital Technology, Writing

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑22.02.01P

obtain detailed description of operation and malfunction of motor starters

required information about equipment operation is gathered from end user

D‑22.02.02P

conduct field assessments using diagnostic and test equipment to determine source of malfunction

source of malfunction is identified based on diagnostic equipment results

D‑22.02.03P

identify and remove defective components of motor starters

defective component is removed without damage to system or other components

D‑22.02.04P

repair malfunctioning components

repaired components are operational

D‑22.02.05P

select replacement components

replacement components (OEM replacement when mandated) match the application

D‑22.02.06P

install replacement components

components are installed with minimal disruptions and interruptions

D‑22.02.07P

conduct tests of motor starters after repair

starter assembly is connected and functions according to manufacturers’ and client specifications

D‑22.02.08P

clean, lubricate and adjust components

motor starter components are restored to optimal conditions

D‑22.02.09P

record tests in maintenance schedule

operational problems are identified in maintenance schedule data with detailed notations

D‑22.02.10P

compare and analyze maintenance test results

maintenance is performed when required based on analysis of test results and comparison with specifications

Range of Variables

adjust includes: re-torquing of terminations, overload settings, timing settings

component conditions include: contact pressure, carbon build-up, pitting on contacts

field assessments include:sensory and technical inspections

diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters

Knowledge

Learning Outcomes

Learning Objectives

D‑22.02.01L

demonstrate knowledge of motor starters and their applications

interpret information pertaining to motor starters found on drawings and specifications

describe motor starters and their applications

interpret codes and regulations pertaining to motor starters

D‑22.02.02L

demonstrate knowledge of procedures used to service and maintain motor starters

describe the procedures used to service motor starters, their components and accessories

describe the procedures used to maintain motor starters, their components and accessories

Range of Variables

motor starters include: line-voltage starters, reduced-voltage starters

D‑22.03 Installs motor controls.

Essential Skills

Thinking Skills, Numeracy, Document Use

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑22.03.01P

determine type of motor control devices and function for specific application

motor control device is selected according to the application

D‑22.03.02P

determine motor control circuit types required for specific application

motor control circuit types are selected for the specific application

D‑22.03.03P

calculate conductor requirements

conductor type and size match the application and CEC requirements

D‑22.03.04P

position, mount and assemble motor control device

motor control device is placed in locations according to electrical drawings, job and client requirements

D‑22.03.05P

terminate conductors

conductors and cables are terminated leaving no excessive bare conductor or loose strands and are functional according to the application

D‑22.03.06P

set up and adjust motor control devices

motor control devices operate according to application and intended function

D‑22.03.07P

interconnect motor control devices with peripheral devices

interconnections are completed and equipment functions as intended

D‑22.03.08P

interconnect motor control devices with overload protection

interconnections are completed and equipment functions as intended

D‑22.03.09P

conduct tests of motor control devices after installation and record results

motor control devices are connected and function according to manufacturers’ and client specifications

D‑22.03.10P

remove existing equipment when replacing and update documentation

equipment is removed with minimal impact to the environment and drawings reflect operational changes

Range of Variables

motor control devices include: flow switches, push buttons, relays, limit switches, proximity switches, pressure switches, level switches

circuit functions include: starting and stopping, speed control, forward/reverse, sequencing, jogging, quick stop (plugging), multiple location control, time function

motor control circuits include: low-voltage release (two-wire control), low-voltage protection (three-wire control)

peripheral devices include: indicating lights, audible devices

Knowledge

Learning Outcomes

Learning Objectives

D‑22.03.01L

demonstrate knowledge of motor control devices and their applications

interpret information pertaining to motor control devices found on drawings and specifications

describe motor control devices and their applications

interpret codes and regulations pertaining to motor control devices

D‑22.03.02L

demonstrate knowledge of motor control circuits, their characteristics and applications

interpret codes and regulations pertaining to motor control circuits

identify circuit types and describe their characteristics and applications

describe circuit functional features of common hard wired motor control circuits

identify the methods used to determine the number of conductors required between controls and controller locations

identify protection devices for motor control circuits and describe characteristics and applications

Range of Variables

motor control devices include: flow switches, push buttons, relays, limit switches, proximity switches, pressure switches, level switches

motor control circuits include: low-voltage release (two-wire control), low-voltage protection (three-wire control)

circuit functional features include: starting and stopping, forward/reverse, sequencing, jogging, quick stop (plugging), multiple location control, time function

protection devices for control circuits include: overcurrent, overheating, phase loss, phase reversal

D‑22.04 Performs servicing and maintenance of motor controls.

Essential Skills

Oral Communication, Digital Technology, Writing

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑22.04.01P

obtain detailed description of operation and malfunction of motor controls

required information about equipment operation is gathered from end user

D‑22.04.02P

conduct field assessments using diagnostic and test equipment to determine source of malfunction

source of malfunction is identified based on diagnostic and test equipment results

D‑22.04.03P

identify and remove defective components of motor controls

defective component are removed without damage to system or other components

D‑22.04.04P

select replacement components

replacement components are selected according to application

D‑22.04.05P

install replacement components

components are installed with minimal disruptions and interruptions

D‑22.04.06P

conduct tests of motor controls after repair

control assembly is connected and functions according to manufacturers’ and client specifications

D‑22.04.07P

clean, lubricate and adjust components

motor control devices are restored to optimal conditions

D‑22.04.08P

record tests in maintenance schedule

operational problems are identified in maintenance schedule data with detailed notations

D‑22.04.09P

compare and analyze maintenance test results

maintenance is performed when required based on analysis of test results and comparison with specifications

Range of Variables

field assessments include: sensory and technical inspections

diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters

adjustments include: re-torquing of terminations, calibration of components

conditions include: carbon or dust build-up, pitting on contacts, worn or dirty contacts

Knowledge

Learning Outcomes

Learning Objectives

D‑22.04.01L

demonstrate knowledge of motor control devices and their applications

interpret information pertaining to motor control devices found on drawings and specifications

describe motor control devices and their applications

interpret codes and regulations pertaining to motor control devices

D‑22.04.02L

demonstrate knowledge of procedures used to service and maintain motor control devices

describe the procedures used to service motor control devices and their components

describe the procedures used to maintain motor control devices and their components

Range of Variables

motor control devices include: flow switches, push buttons, relays, limit switches, pressure switches, level switches, motion sensors

Task D‑23 Installs, services and maintains drives.

Task Descriptor

Electrical motors can be controlled by both AC and DC drives to achieve precision operation (e.g. speed, positioning) of the motors depending on the application. Construction electricians install, service and maintain these drives in the motor circuits.

For the purpose of this standard, installation includes both new installations and upgrading of systems by removing and replacing components.

Construction electricians service motor drives by troubleshooting, diagnosing faults, and repairing them. They also perform maintenance to ensure motor starters and controls are in good operating condition.

Industry Expected Performance

The task must be performed according to the applicable jurisdictional codes and standards. All health and safety standards must be respected. Work should be done efficiently and at a high quality without material waste or harm to the environment. All requirements of the manufacturer, client specifications and the AHJ must be met.

At a journeyperson level of performance, all tasks must be done with minimal direction and supervision.

D‑23.01 Installs AC drives.

Essential Skills

Document Use, Numeracy, Thinking Skills

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑23.01.01P

determine type of AC drive for specific application

AC drive is selected according to the application

D‑23.01.02P

determine size and function of AC drive

size and function are determined according to manufacturers’ nameplate data

D‑23.01.03P

calculate conductor requirements

conductor type and size match the application and take into account special conditions and CEC requirements

D‑23.01.04P

position, mount and assemble AC drives

AC drive is placed in locations according to electrical drawings, job and client requirements

D‑23.01.05P

terminate conductors

conductors and cables are terminated leaving no excessive bare conductor or loose strands and are functional according to the application

D‑23.01.06P

calibrate and program AC drives

calibration and programming meet functionality and established parameters

D‑23.01.07P

interconnect AC drives with peripheral devices with required cables, raceways and conductors

interconnections are completed and equipment functions as intended

D‑23.01.08P

conduct tests of AC drive after installation and record results

AC drive is connected and functions according to manufacturers’ and client specifications

D‑23.01.09P

remove existing AC drives when replacing and update documentation

AC drive is removed with minimal impact to the environment and drawings reflect operational changes

Range of Variables

manufacturers’ nameplate data includes: size of motor, full load current (FLC), inverter duty rated, voltage

special conditions that affect conductor requirements include: shielding requirements, length of cable, type of VFD rated cable, reactor use, equipment bonding

peripheral devices include: start/stop stations, emergency stop stations, speed control, sensing devices, encoders, tachometers, limit switches

Knowledge

Learning Outcomes

Learning Objectives

D‑23.01.01L

demonstrate knowledge of types of AC drives, their applications and operation

identify types of AC drives and describe their characteristics, applications and operation

identify AC drive components and accessories and describe their characteristics, applications and operation

interpret information pertaining to AC drives found on drawings and specifications

interpret codes and regulations pertaining to AC drives

explain operating principles of AC drives and their impact on motor performance

D‑23.01.02L

demonstrate knowledge of procedures used to install and connect AC drives

identify the considerations and requirements for selecting AC drives, their components and accessories

describe the procedures used to install AC drives, their components and accessories

describe the procedures used to connect AC drives, their components and accessories

describe the procedures used to adjust AC drives, their components and accessories

Range of Variables

AC drive components include: rectifiers, electro-magnetic compatibility (EMC) filters, DC circuits, inverters

D‑23.02 Performs servicing and maintenance of AC drives.

Essential Skills

Oral Communication, Digital Technology, Document Use

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑23.02.01P

obtain detailed description of operation and malfunction of AC drives

required information about equipment operation is gathered from end user

D‑23.02.02P

conduct field assessments using diagnostic and test equipment to determine source of malfunction

source of malfunction is identified based on diagnostic equipment results

D‑23.02.03P

identify and remove defective components of AC drives

defective components are removed without damage to system or other components

D‑23.02.04P

repair malfunctioning components

repaired components are operational

D‑23.02.05P

select replacement components

replacement components (OEM replacement when mandated) match the application

D‑23.02.06P

install replacement components

components are installed with minimal disruptions and interruptions

D‑23.02.07P

conduct tests of AC drives after repair

AC drive assembly is connected and functions according to manufacturers’ and client specifications

D‑23.02.08P

clean, lubricate and adjust components

AC drive components are restored to optimal conditions

D‑23.02.09P

record tests in maintenance schedule

operational problems are identified in maintenance schedule data with detailed notations

D‑23.02.10P

compare and analyze maintenance test results

maintenance is performed when required based on analysis of test results and comparison with specifications

Range of Variables

cleaning, lubricating and adjustment procedures include: re-torquing of terminations, cleaning filters and cooling fans, checking door seals

cleaning, lubricating and adjustment procedures include: re-torquing of terminations, cleaning filters and cooling fans, checking door seals

diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters, oscilloscopes

tests include: resistance tests of power semiconductors

Knowledge

Learning Outcomes

Learning Objectives

D‑23.02.01L

demonstrate knowledge of types of AC drives, their applications and operation

identify types of AC drives and describe their characteristics, applications and operation

identify AC drive components and accessories and describe their characteristics, applications and operation

interpret information pertaining to AC drives found on drawings and specifications

interpret codes and regulations pertaining to AC drives

explain operating principles of AC drives and their impact on motor performance

D‑23.02.02L

demonstrate knowledge of procedures used to service and maintain AC drives

describe the procedures used to service and maintain AC drives, their components and accessories

Range of Variables

AC drive components include: rectifiers, EMC filters, DC circuits, inverters

D‑23.03 Installs DC drives.

Essential Skills

Document Use, Numeracy, Thinking Skills

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

no

yes

no

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑23.03.01P

determine type of DC drive for specific application

DC drive is selected and sized according to the application

D‑23.03.02P

determine size and function of DC drive

size and function are determined according to manufacturers’ nameplate data

D‑23.03.03P

calculate conductor requirements

conductor type and size match the application and take into account special conditions and CEC requirements

D‑23.03.04P

position, mount and assemble DC drives

DC drive is placed in locations according to electrical drawings, job and client requirements

D‑23.03.05P

terminate conductors

conductors and cables are terminated leaving no excessive bare conductor or loose strands and are functional according to the application

D‑23.03.06P

calibrate and program DC drives

calibration and programming meets functionality and established parameters

D‑23.03.07P

interconnect DC drives with peripheral devices with required cables, raceways and conductors

interconnections are completed and equipment functions as intended

D‑23.03.08P

conduct tests of DC drive after installation and record results

DC drive is connected and functions according to manufacturers’ and client specifications

D‑23.03.09P

remove existing DC drives when replacing and update documentation

DC drive is removed with minimal impact to the environment and drawings reflect operational changes

Range of Variables

manufacturers’ nameplate data includes: size of motor, FLA, voltage

special conditions that affect feeder requirements include: shielding requirements, length of cable, line reactor

peripheral devices include: start/stop stations, emergency stop stations, speed control, sensing devices, encoders, tachometers, limit switches

Knowledge

Learning Outcomes

Learning Objectives

D‑23.03.01L

demonstrate knowledge of types of DC drives, their applications and operation

identify types of DC drives and describe their characteristics, applications and operation

identify DC drive components and accessories and describe their characteristics, applications and operation

interpret information pertaining to DC drives found on drawings and specifications

interpret codes and regulations pertaining to DC drives

explain operating principles of DC drives and their impact on motor performance

D‑23.03.02L

demonstrate knowledge of procedures used to install and connect DC drives

identify the considerations and requirements for selecting DC drives, their components and accessories

describe the procedures used to install DC drives, their components and accessories

describe the procedures used to connect DC drives, their components and accessories

describe the procedures used to adjust DC drives, their components and accessories

Range of Variables

DC drive components include: converters and regulators

D‑23.04 Performs servicing and maintenance of DC drives.

Essential Skills

Oral Communication, Digital Technology, Writing

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

no

yes

no

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑23.04.01P

obtain detailed description of operation and malfunction of DC drives

required information about equipment operation is gathered from end user

D‑23.04.02P

conduct field assessments using diagnostic and test equipment to determine source of malfunction

source of malfunction is identified based on diagnostic equipment results

D‑23.04.03P

identify and remove defective components of DC drives

defective components are removed without damage to system or other components

D‑23.04.04P

repair malfunctioning components

repaired components are operational

D‑23.04.05P

select replacement components

replacement components (OEM replacement when mandated) match the application

D‑23.04.06P

install replacement components

components are installed with minimal disruptions and interruptions

D‑23.04.07P

conduct tests of DC drives after repair

DC drive assembly is connected and functions according to manufacturers’ and client specifications

D‑23.04.08P

clean, lubricate and adjust components

DC drive components are restored to optimal conditions

D‑23.04.09P

record tests in maintenance schedule

operational problems are identified in maintenance schedule data

D‑23.04.10P

compare and analyze maintenance test results

maintenance is performed when required based on analysis of test results and comparison with specifications

Range of Variables

cleaning, lubrication and adjustment procedures include: re-torquing of terminations, cleaning filters and cooling fans, checking door seals

field assessments include: sensory and technical inspections

diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters, oscilloscopes

Knowledge

Learning Outcomes

Learning Objectives

D‑23.04.01L

demonstrate knowledge of types of DC drives, their applications and operation

identify types of DC drives and describe their characteristics, applications and operation

identify DC drive components and accessories and describe their characteristics, applications and operation

interpret information pertaining to DC drives found on drawings and specifications

interpret codes and regulations pertaining to DC drives

explain operating principles of DC drives and their impact on motor performance

D‑23.04.02L

demonstrate knowledge of procedures used to service and maintain DC drives

describe the procedures used to service and maintain DC drives, their components and accessories

Range of Variables

DC drive components include: converters and regulators

Task D‑24 Installs, services and maintains motors.

Task Descriptor

Motors are used to convert electrical energy to mechanical energy. Construction electricians install, service and maintain single-phase, three-phase and DC motors.

For the purpose of this standard, installation includes both new installations and upgrading of systems by removing and replacing components.

Construction electricians service motors by troubleshooting, diagnosing faults, and repairing them. They also perform maintenance to ensure motors are in good operating condition.

Industry Expected Performance

The task must be performed according to the applicable jurisdictional codes and standards. All health and safety standards must be respected. Work should be done efficiently and at a high quality without material waste or harm to the environment. All requirements of the manufacturer, client specifications and the AHJ must be met.

At a journeyperson level of performance, all tasks must be done with minimal direction and supervision.

D‑24.01 Installs single-phase motors.

Essential Skills

Document Use, Thinking Skills, Numeracy

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑24.01.01P

determine type of single-phase motor required

type of single-phase motor meets criteria for operation

D‑24.01.02P

calculate conductor requirements

conductor type and size match the application and CEC requirements

D‑24.01.03P

determine and install overload and overcurrent devices based on requirements

overload and overcurrent devices are installed such that the motor is protected

D‑24.01.04P

position and mount single-phase motor

single-phase motor is mounted according to the application

D‑24.01.05P

connect motor leads

motor leads are connected according to the application

D‑24.01.06P

conduct tests of single-phase motor after installation and record results

single-phase motor is connected and functions according to manufacturers’ and client specifications

D‑24.01.07P

remove existing single-phase motor when replacing and update documentation

single-phase motor is removed with minimal impact to the environment and drawings reflect operational changes

Range of Variables

single-phase motors include: hermetically sealed, dual capacitor, reluctance, capacitor start/induction run, split phase, universal, resistance split phase, permanent split capacitor, shaded pole

criteria for operation of single-phase motors include: voltage availability, motor function, rotation, location

Knowledge

Learning Outcomes

Learning Objectives

D‑24.01.01L

demonstrate knowledge of single-phase motors, their applications and operation

identify types of single-phase motors and describe their characteristics

identify single-phase motor components and accessories and describe their applications

interpret codes and regulations pertaining to single-phase motors

interpret information pertaining to single-phase motors found on drawings and specifications

explain the construction and operating principles of single-phase motors

interpret information contained on single-phase motor nameplates

D‑24.01.02L

demonstrate knowledge of procedures used to install and connect single-phase motors

describe procedures used to install single-phase motors

describe procedures used to connect single-phase motors

identify coupling methods for single-phase motors and describe their characteristics and applications

identify the considerations and requirements for selecting single-phase motors and their components

Range of Variables

single-phase motors include: hermetically sealed, dual capacitor, reluctance, capacitor start/induction run, split phase, universal, resistance split phase, permanent split capacitor, shaded pole

coupling methods include: flexible couplings, fixed couplings, magnetic couplings, belts and chains

D‑24.02 Performs servicing and maintenance of single-phase motors.

Essential Skills

Oral Communication, Digital Technology, Document Use

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑24.02.01P

obtain detailed description of operation and malfunction of single-phase motors

required information about equipment operation is gathered from end user

D‑24.02.02P

conduct field assessments using diagnostic and test equipment to determine source of malfunction

source of malfunction is identified based on diagnostic and test equipment results

D‑24.02.03P

identify and remove defective components of single-phase motors

defective components are removed without damage to system or other components

D‑24.02.04P

select replacement components

replacement components match the application

D‑24.02.05P

install replacement components

components are installed with minimal disruptions and interruptions

D‑24.02.06P

conduct tests of single-phase motors after repair

single-phase motor assembly is connected and functions according to specifications to match the application

D‑24.02.07P

clean, lubricate and adjust components

single-phase motor components are restored to optimal conditions

D‑24.02.08P

record tests in maintenance schedule

operational problems are identified in maintenance schedule data

D‑24.02.09P

compare and analyze maintenance test results

maintenance is performed when required based on analysis of test results and specifications

Range of Variables

cleaning, lubrication and adjustment procedures include: cleaning cooling fans, adjusting belt tensioners, lubricating bearings and bushings, cleaning switches

field assessments include: sensory and technical inspections

diagnostic and test equipment includes: multimeters, thermographic imaging devices, ammeters, insulation resistance testers

tests include:vibration, insulation, current, rotation, alignment, baseline motor diagnostic test

Knowledge

Learning Outcomes

Learning Objectives

D‑24.02.01L

demonstrate knowledge of single-phase motors, their applications and operation

identify types of single-phase motors and describe their characteristics

identify single-phase motor components and describe their applications

interpret codes and regulations pertaining to single-phase motors

interpret information pertaining to single-phase motors found on drawings and specifications

explain the construction and operating principles of single-phase motors

interpret information contained on single-phase motor nameplates

D‑24.02.02L

demonstrate knowledge of procedures used to service and maintain single-phase motors

describe the procedures used to service single-phase motors and their components

describe the procedures used to maintain single-phase motors and their components

Range of Variables

single-phase motors include: hermetically sealed, dual capacitor, capacitor start/induction run, split phase, universal, permanent split capacitor, shaded pole

single-phase motor components include: frame, centrifugal switch, armature, rotor, stator, end bells, yoke, fans, brushes, bearings, bushings

D‑24.03 Installs three-phase motors.

Essential Skills

Document Use, Numeracy, Thinking Skills

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑24.03.01P

determine type of three-phase motor required

type of three-phase motor meets criteria for operation

D‑24.03.02P

calculate conductor requirements

conductor type and size match the application and CEC requirements

D‑24.03.03P

determine and install overload and overcurrent devices based on requirements

overload and overcurrent devices are installed such that the motor is protected

D‑24.03.04P

determine and install motor protection devices

motor protection devices are installed such that motor is protected

D‑24.03.05P

position and mount three-phase motor

three-phase motor is mounted according to the application

D‑24.03.06P

connect motor leads

motor leads are connected according to the application

D‑24.03.07P

conduct tests of three-phase motors after installation and record results

three-phase motors are connected and function according to specifications to match the application

D‑24.03.08P

remove existing three-phase motors when replacing and update documentation

three-phase motors are removed with minimal impact to the environment and drawings reflect operational changes

Range of Variables

three-phase motors include: squirrel cage induction, synchronous, wound rotor induction

criteria for operation of three-phase motors includes: voltage availability, motor function, rotation, location

motor protection devices include: phase loss/reversal protection, high temperature sensors

tests include:vibration, insulation, current, rotation, alignment, baseline motor diagnostic test

Knowledge

Learning Outcomes

Learning Objectives

D‑24.03.01L

demonstrate knowledge of three-phase motors, their applications and procedures for use

identify types of three-phase motors and describe their characteristics

identify three-phase motor components and describe their applications

interpret codes and regulations pertaining to three-phase motors

interpret information pertaining to three-phase motors found on drawings and specifications

explain the construction and operating principles of three-phase motors

interpret information contained on three-phase motor nameplates

D‑24.03.02L

demonstrate knowledge of procedures used to install and connect three-phase motors

describe procedures used to install three-phase motors

describe procedures used to connect three-phase motors

identify coupling methods for three-phase motors and describe their characteristics and applications

identify the considerations and requirements for selecting three-phase motors and their components

Range of Variables

three-phase motors include: squirrel cage induction, synchronous, wound rotor induction

coupling methods include: flexible couplings, fixed couplings, magnetic couplings, belts and chains

D‑24.04 Performs servicing and maintenance of three-phase motors.

Essential Skills

Oral Communication, Digital Technology, Writing

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑24.04.01P

obtain detailed description of operation and malfunction of three-phase motors

required information about equipment operation is gathered from end user

D‑24.04.02P

conduct field assessments using diagnostic and test equipment to determine source of malfunction

source of malfunction is identified based on diagnostic and test equipment results

D‑24.04.03P

identify and remove defective components of three-phase motors

defective components are removed without damage to system or other components

D‑24.04.04P

select replacement components

replacement components match the application

D‑24.04.05P

install replacement components

components are installed with minimal disruptions and interruptions

D‑24.04.06P

conduct tests of three-phase motors after repair

three-phase motor assembly is connected and functions according to specifications to match the application

D‑24.04.07P

clean, lubricate and adjust components

three-phase motor components are restored to optimal conditions

D‑24.04.08P

record tests in maintenance schedule

operational problems are identified in maintenance schedule data

D‑24.04.09P

compare and analyze maintenance test results

maintenance is performed when required based on analysis of test results and specifications

Range of Variables

cleaning, lubrication and adjustment procedures include: cleaning cooling fans, adjusting belt tensioners, lubricating bearings and bushings, cleaning switches

field assessments include: sensory and technical inspections

diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters, insulation resistance testers, growlers

tests include:vibration, insulation, current, rotation, alignment, baseline motor diagnostic test

Knowledge

Learning Outcomes

Learning Objectives

D‑24.04.01L

demonstrate knowledge of three-phase motors, their applications and operation

identify types of three -phase motors and describe their characteristics

identify three-phase motor components and describe their applications

interpret codes and regulations pertaining to three-phase motors

interpret information pertaining to three-phase motors found on drawings and specifications

explain the construction and operating principles of three-phase motors

interpret information contained on three-phase motor nameplates

D‑24.04.02L

demonstrate knowledge of procedures used to service and maintain three-phase motors

describe the procedures used to service three -phase motors and their components

describe the procedures used to maintain, repair and test three -phase motors and their components

Range of Variables

three-phase motors include: squirrel cage induction, wound rotor induction, synchronous

three-phase motor components include: frame, armature, rotor, stator, end bells, yoke, fans, brushes, bearings, bushings

D‑24.05 Installs DC motors.

Essential Skills

Numeracy, Digital Technology, Document Use

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑24.05.01P

determine type of DC motor required

DC motor to be installed meets criteria for operation

D‑24.05.02P

calculate conductor requirements

conductor type and size match the application and CEC requirements

D‑24.05.03P

determine and install overload and overcurrent devices based on requirements

overload and overcurrent devices are installed such that the motor is protected

D‑24.05.04P

position and mount DC motor

DC motor is mounted according to the application

D‑24.05.05P

connect motor leads

motor leads are connected according to the application

D‑24.05.06P

conduct tests of DC motor after installation and record results

DC motor is connected and functions according to manufacturers’ and client specifications

D‑24.05.07P

remove existing DC motors when replacing and update documentation

DC motors are removed with minimal impact to the environment and drawings reflect operational changes

Range of Variables

criteria for operation of DC motors include: voltage availability, motor function, rotation, location

Knowledge

Learning Outcomes

Learning Objectives

D‑24.05.01L

demonstrate knowledge of DC motors, their applications and procedures for use

identify types of DC motors and describe their characteristics and applications

identify DC motor components and describe their characteristics and applications

interpret codes and regulations pertaining to DC motors

interpret information pertaining to DC motors found on drawings and specifications

explain the construction and operating principles of DC motors

interpret information contained on DC motor nameplates

D‑24.05.02L

demonstrate knowledge of procedures used to install and connect DC motors

identify considerations and requirements for selecting DC motors and controls, and their components

describe the procedures used to install DC motors and controls, and their components

describe the procedures used to connect DC motors and controls and their components

Range of Variables

DC motors include: self-excited, separately excited, series, shunt, compound

DC motor components include: frame, armature, rotor, stator, commutator, end bells, yoke, fans, brushes, bearings, bushings

D‑24.06 Performs servicing and maintenance of DC motors.

Essential Skills

Oral Communication, Digital Technology, Writing

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑24.06.01P

obtain detailed description of operation and malfunction of DC motors

required information about equipment operation is gathered from end user

D‑24.06.02P

conduct field assessments using diagnostic and test equipment to determine source of malfunction

source of malfunction is identified based on diagnostic equipment results

D‑24.06.03P

identify and remove defective components of DC motors

defective components are removed without damage to system or other components

D‑24.06.04P

select replacement components

replacement components (OEM replacement when mandated) are selected to match the application

D‑24.06.05P

install replacement components

components are installed with minimal disruptions and interruptions

D‑24.06.06P

conduct tests of DC motors after repair

DC motor assembly is connected and functions according to manufacturers’ and client specifications

D‑24.06.07P

clean, lubricate and adjust components

DC motor components are restored to optimal conditions

D‑24.06.08P

record tests in maintenance schedule

operational problems are identified in maintenance schedule data

D‑24.06.09P

compare and analyze maintenance test results

maintenance is performed when required based on analysis of test results and specifications

Range of Variables

cleaning, lubrication and adjustment procedures include: cleaning cooling fans, adjusting belt tensioners, lubricating bearings and bushings, and cleaning switches, cleaning and adjusting brushes, cleaning commutator segments

field assessments include: sensory and technical inspections

diagnostic and test equipment include: multimeters, thermographic imaging devices, ammeters, insulation resistance testers

Knowledge

Learning Outcomes

Learning Objectives

D‑24.06.01L

demonstrate knowledge of DC motors, their applications and procedures for use

identify types of DC motors and describe their characteristics and applications

identify DC motor components and describe their characteristics and applications

interpret codes and regulations pertaining to DC motors

interpret information pertaining to DC motors found on drawings and specifications

explain the construction and operating principles of DC motors

interpret information contained on DC motor nameplates

D‑24.06.02L

demonstrate knowledge of procedures used to service and maintain DC motors

describe the procedures used to service DC motors and their components

describe the procedures used to maintain DC motors and their components

D‑24.06.01L

demonstrate knowledge of DC motors, their applications and procedures for use

identify types of DC motors and describe their characteristics and applications

Range of Variables

DC motors include: self-excited, separately excited, series, shunt, compound

DC motor components include: frame, armature, rotor, stator, commutator, end bells, yoke, fans, brushes, bearings, bushings

Task D‑25 Installs, programs, services and maintains automated control systems.

Task Descriptor

All electrical motors need a method to be started and controlled. These controls can be complex automated systems. Automated control systems are often programmable systems such as PLC and distributed control system (DCS).

For the purpose of this standard, installation includes both new installations and upgrading of systems by removing and replacing components.

Construction electricians install and service automated control systems by troubleshooting, diagnosing faults, and repairing them. They perform maintenance to ensure automated control systems are in good operating condition. They also program and configure the automated control systems to meet operational requirements.

Industry Expected Performance

The task must be performed according to the applicable jurisdictional codes and standards. All health and safety standards must be respected. Work should be done efficiently and at a high quality without material waste or harm to the environment. All requirements of the manufacturer, client specifications and the AHJ must be met.

At a journeyperson level of performance, all tasks must be done with minimal direction and supervision.

D‑25.01 Installs automated control systems.

Essential Skills

Document Use, Numeracy, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑25.01.01P

determine type of automated control system and function for specific application

automated control system is selected according to the application

D‑25.01.02P

calculate conductor and cabling requirements

conductor and cable type and size match the application and CEC requirements

D‑25.01.03P

position, mount and assemble automated control system

automated control system is placed in locations according to electrical drawings, job and client requirements; is level, square, and secure, and follows building lines

D‑25.01.04P

terminate conductors

conductors and cables are terminated leaving no excessive bare conductor or loose strands and is functional and connected as required by the application

D‑25.01.05P

bond automated control system to ground

control system is bonded to ground based on code and manufacturers’ specifications

D‑25.01.06P

set up and adjust automated control system

automated control system operates according to application and intended function

D‑25.01.07P

interconnect automated control system with peripheral devices

interconnections are completed and equipment functions as intended

D‑25.01.08P

conduct tests of automated control system after installation and record results

automated control system is connected and functions according to manufacturers’ and client specifications

D‑25.01.09P

remove existing equipment when replacing and update documentation

equipment is removed with minimal impact to the environment and drawings reflect operational changes

Range of Variables

automated control systems include: PLC, Supervisory Control and Data Acquisition (SCADA) system, DCS

peripheral devices of automated control systems may be analog or digital and include: input devices (flow switches, push buttons, limit switches, pressure switches, level switches), output devices (pilot lights, audible devices, relays)

Knowledge

Learning Outcomes

Learning Objectives

D‑25.01.01L

demonstrate knowledge of automated control systems, their applications and operation

identify types of automated control systems and describe their characteristics

identify automated control system components and describe their purpose and operation

interpret information pertaining to automated control systems found on drawings and specifications

interpret codes and regulations pertaining to automated control systems

identify sources of information pertaining to automated control system service, maintenance, configuration and programming

identify number and code systems and describe their applications

perform conversions between number systems

explain and interpret control circuit logic

D‑25.01.02L

demonstrate knowledge of automated control system data highway systems

identify types of automated control system data highway systems and describe their characteristics, applications and operation

identify automated control system data highway system components and describe their characteristics, applications and operation

identify methods used to communicate with automated control systems

identify basic instruction sets for ladder logic and describe their applications

D‑25.01.03L

demonstrate knowledge of procedures used to install and connect automated control systems and their components

describe the procedures used to install automated control systems and their components

describe the procedures used to connect automated control systems and their components

Range of Variables

automated control systems include: PLC, SCADA system, DCS

automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software

number systems include: binary, decimal, hexadecimal, octal

code systems include: binary coded decimal (BCD), American Standard Code for Information Interchange (ASCII)

control circuit logic includes: relay logic, AND, OR, NOT, NOR and MEMORY

automated control system data highway systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet

methods used to communicate with automated control systems include handheld, computer, human machine interfacing (HMI)

basic instruction sets for ladder logic include: examine if opened (XIO), examine if closed (XIC), output energized (OTE)

D‑25.02 Performs servicing and maintenance of automated control systems.

Essential Skills

Oral Communication, Digital Technology, Numeracy

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑25.02.01P

obtain detailed description of operation and malfunction of automated control systems

required information about equipment operation is gathered from end user and CPU diagnostics

D‑25.02.02P

conduct field assessments using diagnostic and test equipment to determine source of malfunction

source of malfunction is identified based on diagnostic and test equipment results, and sensory and technical observations

D‑25.02.03P

identify and remove defective components of automated control systems

defective components are removed without damage to system or other components

D‑25.02.04P

repair malfunctioning components

repaired components are operational

D‑25.02.05P

select replacement components

replacement components (OEM replacement when mandated) match the application

D‑25.02.06P

install replacement components

components are installed with minimal disruptions and interruptions

D‑25.02.07P

conduct tests of automated control systems after repair

automated control system is connected and functions according to manufacturers’ and client specifications

D‑25.02.08P

clean and adjust components

automated control systems are restored to optimal conditions

D‑25.02.09P

complete backups and record tests in maintenance schedule

operational problems are identified in maintenance schedule data

D‑25.02.10P

compare and analyze maintenance test results

maintenance is performed when required based on analysis of test results and specifications

Range of Variables

cleaning and adjustment procedures include: cleaning fans and filters, adjusting cabinets and door seals

field assessments include: sensory and technical inspections

diagnostic and test equipment includes: multimeters, thermographic imaging devices, ammeters, laptops

Knowledge

Learning Outcomes

Learning Objectives

D‑25.02.01L

demonstrate knowledge of automated control systems, their applications and operation

identify types of automated control systems and describe their characteristics, applications and operation

identify automated control system components and describe their purpose and operation

interpret information pertaining to automated control systems found on drawings and specifications

interpret codes and regulations pertaining to automated control systems

identify sources of information pertaining to automated control system service, maintenance, configuration and programming

identify number and code systems and describe their applications

perform conversions between number systems

explain and interpret control circuit logic

D‑25.02.02L

demonstrate knowledge of automated control system data highway systems

identify types of automated control system data highway systems and describe their characteristics, applications and operation

identify automated control system data highway system components and describe their characteristics, applications and operation

identify methods used to communicate with automated control systems

identify basic instruction sets for ladder logic and describe their applications

D‑25.02.03L

demonstrate knowledge of procedures for service and maintenance of automated control systems

describe the procedures used to service and maintain automated control systems and their components

Range of Variables

automated control systems include: PLC, SCADA system, DCS

automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software

number systems include: binary, decimal, hexadecimal, octal

code systems include: BCD, ASCII

control circuit logic includes: relay logic, AND, OR, NOT, NOR and MEMORY

automated control system data highway systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet

methods used to communicate with automated control systems include: handheld, computer, HMI

basic instruction sets for ladder logic include: XIO, XIC, OTE

D‑25.03 Programs and configures automated control systems.

Essential Skills

Document Use, Reading, Digital Technology

NL

NS

PE

NB

QC

ON

MB

SK

AB

BC

NT

YT

NU

yes

yes

yes

yes

NV

yes

yes

yes

yes

yes

NV

NV

NV

Skills

Performance Criteria

Evidence of Attainment

D‑25.03.01P

set inputs and outputs and create I/O tables

tables include all required parameters

D‑25.03.02P

set names for variables

all variables are named according to client naming application

D‑25.03.03P

write and verify automated control program

automated control program operates according to specified logic

D‑25.03.04P

set parameters for automated control program

technical and operating parameters are set as required by the installation and operation

D‑25.03.05P

test and adjust automated control program

operation of system meets design

Knowledge

Learning Outcomes

Learning Objectives

D‑25.03.01L

demonstrate knowledge of automated control systems, their applications and operation

identify automated control system programming languages and describe their applications

explain the difference between PLC and DCS systems

D‑25.03.02L

demonstrate knowledge of automated control system data highway systems

identify types of automated control system data highway systems and describe their characteristics, applications and operation

D‑25.03.03L

demonstrate knowledge of procedures for programming and configuring automated control systems

describe the procedures used to perform programming, editing and configuration of automated control systems (online and offline)

interpret codes and regulations pertaining to automated control systems

identify basic instruction sets for ladder logic and describe their applications

identify number and code systems and describe their applications

perform conversions between number systems

explain and interpret control circuit logic

Range of Variables

automated control systems include: PLC, SCADA system, DCS

automated control system components include: hardware (power supply, central processing unit [CPU], input/output [I/O] system, programming terminals), software

number systems include: binary, decimal, hexadecimal, octal

code systems include: BCD, ASCII

control circuit logic includes: relay logic, AND, OR, NOT, NOR and MEMORY

automated control system data highway systems include: Ethernet, Modbus, Profibus, BACnet, Fieldbus, DeviceNet

methods used to communicate with automated control systems include: handheld, computer, HMI

basic instruction sets for ladder logic include: XIO, XIC, OTE

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